SOP: Adjusting the Process Mean to Specification Limits
GIFSQ — Global Institute for Food Safety & Quality Principle To achieve complete freedom from rejection on drained weight, the mean fill must sit at least three standard deviations above the lower control limit. The area table under the normal curve converts a distance in standard deviations (sigma) into the expected percentage of cans falling […]
SOP: Revising X and R Control Limits
GIFSQ — Global Institute for Food Safety & Quality Principle Points falling outside the trial control limits signal assignable causes of variation. Once those causes are found and corrected, the limits are recomputed without the out-of-control subgroups — out-of-control means are dropped from the X average while their ranges are kept if within limits, and […]
SOP: Constructing X and R Control Charts
GIFSQ — Global Institute for Food Safety & Quality Principle No process turns out identical units, hour to hour or day to day. Control charts visualize trends against an upper and a lower limit — the dividing line between acceptable and unacceptable quality — so causes of defective product can be anticipated and corrected. The […]
SOP: Sampling Plan for Prepackaged Foods — Codex AQL 6.5 Procedure
GIFSQ — Global Institute for Food Safety & Quality Principle The FAO/WHO Codex Alimentarius sampling plan covers all prepackaged fruit and vegetable products — canned and frozen fruits and vegetables, juices, jams, jellies and marmalades, tomato products — at an AQL of 6.5. A lot or production run with 6.5% defective units is accepted approximately […]
SOP: Acceptance Sampling of Lots by Variables — Standard Deviation Method
GIFSQ — Global Institute for Food Safety & Quality Principle Variable sampling plans use actual measurements of a quality characteristic — total soluble solids, juice yield — instead of good-or-bad classification. They need considerably smaller samples than attribute plans, give more information for the decision, and provide a better basis for improving quality. The limitation […]
SOP: Using the Operating Characteristic Curve of a Sampling Plan
GIFSQ — Global Institute for Food Safety & Quality Principle Every sampling plan can be fully described by its operating characteristic (OC) curve — probability of acceptance plotted against the per-cent defective in the lot. The curve shows both the producer’s and the consumer’s risk, and the steeper the curve, the better the plan discriminates […]
SOP: Acceptance Sampling of Sub-Lots by Attributes
GIFSQ — Global Institute for Food Safety & Quality Principle When a lot arrives divided into sub-lots — crates, baskets, cartons — sampling is done in two stages: first select which sub-lots to open, then draw units from within the selected sub-lots. The number of sub-lots to sample comes from the same code-letter and single-sampling […]
SOP: Acceptance Sampling of Lots by Attributes — Double and Multiple Sampling
GIFSQ — Global Institute for Food Safety & Quality Principle Double and multiple sampling plans cut inspection on lots that are clearly good or clearly poor, by deciding in stages instead of examining the whole sample at once. In double sampling, a first sample n₁ is judged against Ac₁/Re₁: the lot is accepted if defectives […]
SOP: Acceptance Sampling of Lots by Attributes — Single Sampling
GIFSQ — Global Institute for Food Safety & Quality Principle Inspection by attributes judges each unit only as acceptable or unacceptable — good or bad. It suits two kinds of characteristics: those that cannot be measured (scratches, damage), and those that could be measured but are not, because of time, cost or need. Inspection by […]
SOP: Setting Up a Quality Control Programme for Fruit and Vegetable Products
GIFSQ — Global Institute for Food Safety & Quality Principle Quality control exists to make sure production meets defined standards inside accepted tolerances — the book illustrates this with the FAO/WHO Codex Alimentarius Standards for canned fruits, vegetables, juices, jams, jellies and marmalades. Control has to cover three stages: the raw material, the process itself, […]
SOP: Random Sampling of Product Lots Using Random Number Tables
GIFSQ — Global Institute for Food Safety & Quality Principle The sample selected for examination must be representative of the lot; every piece must have an equal chance of being selected. In random sampling each item of the lot is serially numbered and the items to be examined are chosen from a table of random […]
SOP: Computing the Correlation Coefficient and Testing Its Significance
GIFSQ — Global Institute for Food Safety & Quality Principle While the regression equation describes the form of the statistical dependence of y on x, the correlation coefficient r measures the degree or intensity of the linear relationship. Its values lie between +1 (perfect positive correlation) and −1 (perfect negative correlation); r = 0 means […]
SOP: Fitting a Linear Regression Equation with Linearity Test
GIFSQ — Global Institute for Food Safety & Quality Principle Regression deals with situations where the variation of one (dependent) variable is related to the variation of a second (independent) variable — for example, the increase in sugar content with maturity. When the paired observations plotted on a scatter diagram show a linear trend, a […]
SOP: Nested Analysis of Variance for Canned Pea Grade Scores
GIFSQ — Global Institute for Food Safety & Quality Principle In a nested (sub-grouping) sampling design — lots containing sublots, sublots containing cases, cases containing cans — the total variation in the quality scores is broken down step by step into the components due to lots, sublots within lots, cases within sublots, and cans within […]
SOP: Comparing More Than Two Lot Means by One-Way Analysis of Variance
GIFSQ — Global Institute for Food Safety & Quality Principle When the means of more than two groups of observations are to be compared, the t-test is not applicable and the analysis of variance (F-test) is used. Using the additive property of variance, the observed variance is broken down into the component between lots and […]
SOP: Testing Ranked Preference Data by the Chi-Square Test
GIFSQ — Global Institute for Food Safety & Quality Principle When panelists rank several samples in order of preference, the chi-square (χ²) test applied to the rank totals determines whether the differences among the samples are significant. If the null hypothesis of no real difference held, the rank totals would be nearly equal; a large […]
SOP: Testing Paired Preference by the Chi-Square Test
GIFSQ — Global Institute for Food Safety & Quality Principle In a paired comparison test the null hypothesis presupposes that there is no real difference between the two samples, so the responses should be equally divided between the two categories. The chi-square (χ²) test compares the observed frequencies with the expected frequencies; a large χ² […]
SOP: Testing a Sample Variance Against a Specified Value by the Chi-Square Test
GIFSQ — Global Institute for Food Safety & Quality Principle The chi-square (χ²) test is used for testing the equality of the variance of a given lot with a specified value. The sample variance is scaled by the degrees of freedom and divided by the specified variance; the resulting χ² value is compared with the […]
SOP: Comparing Two Related Sets of Results by the Paired t-Test
GIFSQ — Global Institute for Food Safety & Quality Principle When paired scores are available — for example, when each panelist rates two samples of a product, or when two methods of analysis are compared on the same samples — the paired t-test (t-by-difference) removes the effect of differences between the pairs from the estimate […]
SOP: Testing the Difference Between Two Independent Lot Means by the t-Test
GIFSQ — Global Institute for Food Safety & Quality Principle The t-test compares the means of two groups of observations and assesses whether the difference between them can reasonably be ascribed to chance. The null hypothesis states that there is no real difference between the two lot means; the difference is divided by the standard […]
SOP: Testing the Mean Against a Specified Value by the t-Test
GIFSQ — Global Institute for Food Safety & Quality Principle The t-test is used to judge whether the mean of the lot from which a sample has been drawn differs significantly from a specified value. The null hypothesis states that there is no real difference between the lot mean and the specified value; the calculated […]
SOP: Fitting the Poisson Distribution to Rot Counts and Testing Goodness of Fit
GIFSQ — Global Institute for Food Safety & Quality Principle When the sample size of a lot is very large and the chance of an event occurring is very small — for example, rot counts or insect fragments in spite of good manufacturing practice — the binomial distribution tends towards the Poisson distribution. Fitting the […]
SOP: Testing Significance in Triangle Tests Using the Binomial Distribution
GIFSQ — Global Institute for Food Safety & Quality Principle In a triangle test each trial presents three samples, of which one is different and two are the same, so the chance of picking the odd sample correctly by guessing is 1/3. The binomial distribution gives the probability that the odd sample is picked correctly […]
SOP: Computation of Frequency Distribution with Median, Mode, Range and Grouped Standard Deviation
GIFSQ — Global Institute for Food Safety & Quality Principle Large sets of numerical data — for example, the weights of individual fruits in a lot — are condensed by arranging them in groups (class intervals) and counting how many observations fall in each group. The relation between the class intervals and their frequencies is […]
SOP: Computation of Mean, Variance, Standard Deviation, Standard Error and Coefficient of Variation
GIFSQ — Global Institute for Food Safety & Quality Principle A sample drawn from a lot is measured, and the quantities computed from the sample data — the statistics — are used to describe the lot. The arithmetic mean locates the centre of the data, the variance and its square root, the standard deviation, measure […]
SOP: Determination of Oxidation, Alkaline Oxidation, Iodine and Ester Values of Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The volatile reducing substances of a vinegar are distilled over and then characterized by four titrimetric values, which are useful in differentiating the types of vinegar. The oxidation value measures the permanganate consumed; the alkaline oxidation value the oxygen required under alkaline conditions; the iodine […]
SOP: Determination of Albuminoid Ammonia Value of Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The albuminoid ammonia value — the ammonia liberated by alkaline permanganate oxidation of the organic nitrogen — is high in malt vinegars and negligible in artificial products, so it distinguishes the two. Free ammonia is first distilled off and rejected; the alkaline permanganate distillate is […]
SOP: Determination of Formol Value of Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle Brewed vinegars give a definite formol value but artificial products do not. It is useful as a preliminary quick test but is not a specific test to differentiate between brewed and synthetic vinegars. Distilled vinegars do not give any formol value. Apparatus required Stoppered conical […]
SOP: Polarimetric Examination of Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The optical rotation of a vinegar, measured in a polarimeter tube, distinguishes the types: malt and molasses vinegars are dextro-rotatory, cider and grape vinegars are laevo-rotatory, and spirit vinegar has no optical activity. Turbid or dark samples are clarified before reading, and a right-handed reading […]
SOP: Detection of Mineral Acids in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle Free mineral acid in vinegar changes the colour of methyl violet indicator to blue or green, which reveals its presence. Reagents a. Methyl violet solution: mix 1 part of methyl violet 2B in 10,000 parts of water. b. Water. Procedure To 5 ml of the […]
SOP: Detection of Caramel in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle Caramel in vinegar is first tested by Fiehe’s reaction — the furfural associated with caramel gives a rose colour with resorcinol in hydrochloric acid. Because any liquor containing furfural gives the reaction, it is not conclusive; a sample suspected of containing furfural is confirmed by […]
SOP: Detection and Determination of Malic Acid in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle Cider vinegar is distinguished by its malic acid content. A quick lead acetate test shows whether the sample is a cider vinegar at all; the malic acid is then separated as calcium malate, the precipitate is ignited, and its ash is boiled with a measured […]
SOP: Determination of Phosphoric Acid in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The vinegar is evaporated and the residue ashed to bring the phosphorus into a form that can be extracted with hydrochloric acid. The phosphorus in an aliquot of the extract is determined by the phosphorus method, and the result is expressed as phosphoric acid using […]
SOP: Determination of Sodium Chloride in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The chloride in the water-soluble ash is determined by argentometric titration: silver nitrate precipitates the chloride, and the end point is shown by the red-brown colour of silver chromate with potassium chromate indicator, or by the Volhard back-titration. The result is expressed as sodium chloride […]
SOP: Determination of Nitrogen in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The vinegar is concentrated to a syrupy consistency to remove the water and volatile acids, and its nitrogen is then determined by the Kjeldahl method. Brewed vinegars contain appreciable nitrogen from the fermentation, while artificial vinegars contain almost none. Procedure Concentrate 50 to 100 ml […]
SOP: Ash Analysis of Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The ash content and the alkalinity of the ash reveal whether a vinegar is brewed or artificial: brewed vinegars leave a substantial alkaline ash, while artificial vinegars leave almost none. The total ash is found by ignition; the alkalinity number of the ash is the […]
SOP: Determination of Total Solids in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The total solids are found gravimetrically: a measured volume of vinegar is evaporated to dryness, the residual acid is removed by repeated evaporation with water, and the residue is dried for 2.5 hr at 100° C. Apparatus required Tared silica dish, 5 cm in diameter […]
SOP: Determination of Total, Fixed and Volatile Acidity in Vinegar
GIFSQ — Global Institute for Food Safety & Quality Principle The acids in vinegar are determined by titration with standard sodium hydroxide. The total acidity is titrated directly; the fixed acidity is titrated after the volatile acids have been removed by repeated evaporation with water; and the volatile acidity is the difference between the two, […]
SOP: Determination of Oil Content in Oil and Sweet Pickles
GIFSQ — Global Institute for Food Safety & Quality Principle The oil is separated from the dried pickle sample by solvent extraction. In the routine procedure the sample is dried and the oil extracted in a Soxhlet apparatus with petroleum ether; the more accurate procedure extracts with a chloroform–methanol mixture, and the oil so obtained […]
SOP: Determination of Total, Fixed and Volatile Acidity in Pickles and Chutneys
GIFSQ — Global Institute for Food Safety & Quality Principle The total acidity of the pickle or chutney is found by titration of a weighed portion of the composite sample. A second portion is evaporated with water to drive off the volatile acids; the acidity remaining is the fixed acidity, and the difference between total […]
SOP: Determination of Salt Content in Pickles
GIFSQ — Global Institute for Food Safety & Quality Principle Salt (as sodium chloride) in the pickle sample is determined by either of two methods: the procedure given for salt in Chapter 9 of this book, or the indirect (Volhard) method. Procedure Determine the salt content of the composite pickle sample by the procedure given […]
SOP: Preparation of the Pickle Sample for Analysis
GIFSQ — Global Institute for Food Safety & Quality Principle A representative composite sample is prepared from the pickle container so that all determinations (salt, acidity, oil, solids) are carried out on the same homogeneous material. Sampling and container examination follow the procedure for canned foods, and the product is blended before weighing portions. Apparatus […]
SOP: Determination of Rehydration Properties of Dehydrated Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle There is no standard method for measuring rehydration, so the technique of each test must be carefully standardised if comparable data are to be obtained. In the procedure below — the one suggested by the US Department of Agriculture — a weighed portion of the […]
SOP: Determination of Bulk Density of Dehydrated Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Bulk density is the weight of product held in a unit volume; it is measured because it matters in the packaging of the product. The weight of sample filling a cylinder of exactly 625 ml water capacity is weighed, and the bulk density in lb/cu […]
SOP: Determination of Blemish Count in Dehydrated Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle A representative 50 g portion of the dehydrated material is rehydrated and its surface blemishes are counted visually. The count is doubled to report the number of blemishes per 100 g of sample. Apparatus required No special apparatus is named in the source method. Procedure […]
SOP: Peroxidase Test for Enzyme Activity in Dehydrated Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle If peroxidase has survived dehydration, it oxidises guaiacol in the presence of hydrogen peroxide, and the reconstituted tissue develops a reddish-brown colour. The colour observed after 5 and 10 min shows whether the enzyme is active. For dehydrated beetroot the same reaction is shown with […]
SOP: Catalase Test for Enzyme Activity in Dehydrated Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Residual catalase in the dehydrated vegetable decomposes added hydrogen peroxide and liberates oxygen. Visible evolution of oxygen after the peroxide is added shows that the enzyme is still active — a positive test. Apparatus required Test tube (about 1 inch in diameter and 6 inches […]
SOP: Determination of Moisture in Dehydrated Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle The prepared sample is dried in a vacuum oven at 70 ± 1 °C under reduced pressure while a slow stream of dry air passes through the oven. The loss in weight on drying is reported as the moisture content. Apparatus required Metal dish (6–8 […]
SOP: Preparation of Dehydrated Sample for Analysis
GIFSQ — Global Institute for Food Safety & Quality Principle A representative portion of the dehydrated product is ground to a uniform fineness and thoroughly mixed, so that every analytical portion drawn from it represents the bulk. This ground preparation is not used for the enzyme tests, which are carried out on pieces of the […]
SOP: Determination of Mineral Impurities in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle Mineral impurities — sand and alkali-soluble silica — are determined by the AOAC method (1975 — 3.005), the approved procedure of the Codex Alimentarius Commission. The sample is ashed, the ash is treated with hydrochloric acid, and the acid-insoluble residue is separated: the portion insoluble […]
SOP: Determination of Colour in Tomato Products by Solvent Extraction
GIFSQ — Global Institute for Food Safety & Quality Principle Red colour is one of the most important quality attributes of tomato products. Of the tomato’s pigments, lycopene predominates, accounting for approximately 83% of the pigments present. In this rapid method, the pigments are extracted from the sample with benzene, and the colour is measured […]
SOP: Determination of Sodium Chloride in Tomato Products by the Indirect Method
GIFSQ — Global Institute for Food Safety & Quality Principle Where a more precise figure is required, as in the determination of salt-free solids, the modified Volhard method — the official method of the AOAC — is followed. The sample is ashed with sodium carbonate, and the chloride in the ash is precipitated with a […]
SOP: Determination of Sodium Chloride in Tomato Products by Direct Titration
GIFSQ — Global Institute for Food Safety & Quality Principle The chloride in the tomato product is titrated directly with standard silver nitrate solution by the Mohr method, using potassium chromate as indicator; the first excess of silver forms red-brown silver chromate at the end point. This is the satisfactory method for routine quality control. […]
SOP: Determination of Acidity in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle The organic acids of the tomato product are extracted with water, and an aliquot of the filtered extract is titrated with standard sodium hydroxide using phenolphthalein as indicator. The result is expressed as anhydrous citric acid. Apparatus required 250-ml volumetric flask Burette Funnel and filter […]
SOP: Determination of Insoluble Solids in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle Tomato varieties differ in pulpiness: those richer in insoluble solids give the product a different body. The soluble portion is washed away with hot water, and the insoluble residue is collected, dried and weighed. The method is based on the procedure prescribed by the Association […]
SOP: Determination of Natural Soluble Tomato Solids by the AOAC Method
GIFSQ — Global Institute for Food Safety & Quality Principle In the standards of identity for tomato puree and paste in force in the USA since January 1970, solids content is reported as “natural soluble tomato solids”, based on the sugar-scale reading of a refractometer at 20°C. The AOAC procedure (1975 — 32.008), approved by […]
SOP: Determination of Specific Gravity of Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle When the procedure is followed properly, the specific gravity method gives an accurate and quite rapid estimate of total solids. The specific gravity of whole juice, pulp or filtrate bears a reasonably close relationship to total solids, which are ascertained by referring to the tomato […]
SOP: Determination of Total Solids in Tomato Products from Refractive Index
GIFSQ — Global Institute for Food Safety & Quality Principle The refractive index of the filtered tomato serum is closely related to its soluble solids content. An Abbe refractometer reading, taken at 25°C and corrected for temperature and for any added salt, is converted to total solids by means of the tomato pulp and paste […]
SOP: Determination of Total Solids in Tomato Products by Drying
GIFSQ — Global Institute for Food Safety & Quality Principle Water is removed from the tomato product by drying under controlled conditions, and the residue that remains is the total solids. Drying in vacuo at 70°C is the accurate reference method used by public analysts for control work. Drying at atmospheric pressure at the temperature […]
SOP: Determination of Gel Strength with the Tarr–Baker Gelometer
GIFSQ — Global Institute for Food Safety & Quality Principle The breaking strength of the set jelly is measured as the water pressure required to force a weighted piston through the gel. The pressure at which the jelly breaks, read on a water manometer, is used to determine the grade of the pectin by reference […]
SOP: Determination of pH of Jam, Jelly and Marmalade
GIFSQ — Global Institute for Food Safety & Quality Principle The pH of the product is measured directly with a pH meter on a sample diluted with an equal quantity of water. The pH range of these products is normally 3.1–3.2, with extreme values of 3.2–3.4. Apparatus required pH meter Glassware for mixing the sample […]
SOP: Polarimetric Determination of Sucrose and Commercial Glucose in Jam, Jelly and Marmalade
GIFSQ — Global Institute for Food Safety & Quality Principle The sample is clarified with neutral lead acetate, the excess lead is removed, and the rotation of the solution is measured in a polarimeter before and after inversion of the sucrose. From the direct and invert readings the sucrose content is calculated. Because invert sugar […]
SOP: Polarimetric Determination of Invert Sugar in Jam, Jelly and Marmalade
GIFSQ — Global Institute for Food Safety & Quality Principle The clarified, decolourised solution of the sample is examined in a polarimeter. The rotation is related to the soluble solids content of the sample, and the invert sugar percentage is calculated from the difference between the soluble-solids value and the observed rotary power. Apparatus required […]
SOP: Determination of Total Solids in Jam, Marmalade and Preserves
GIFSQ — Global Institute for Food Safety & Quality Principle Total solids are determined by drying a weighed sample to constant weight under reduced pressure at 70°C. Jellies generally contain no insoluble matter, so their total solids are obtained from the soluble solids determined by refractometer, with the invert-sugar correction applied where necessary. Apparatus required […]
SOP: Determination of Water-Insoluble Solids in Jam, Jelly and Marmalade
GIFSQ — Global Institute for Food Safety & Quality Principle The water-insoluble matter of the product is determined gravimetrically. The sample is boiled with water, the insoluble residue is filtered on a weighed filter medium, washed free of soluble matter, dried and weighed. Apparatus required Coarse grade filter paper or a wad of cotton Aluminium […]
SOP: Determination of Soluble Solids by Refractometer in Jam, Jelly and Marmalade
GIFSQ — Global Institute for Food Safety & Quality Principle The soluble solids content of the product is estimated from the refractive index of the sample at a standard temperature of 20°C. Where the product is too dark to be read directly, it is diluted with a weighed amount of concentrated sugar solution and the […]
SOP: Determination of Brix:Acid Ratio
GIFSQ — Global Institute for Food Safety & Quality Principle The Brix:acid ratio is the ratio of °Brix to the grams of anhydrous citric acid in 100 g of citrus juice or concentrate. A higher ratio indicates a sweeter product and vice versa: a ratio of 14.0 means that for every 14.0 parts of soluble […]
SOP: Test for Sterility of Concentrated Orange Juice
GIFSQ — Global Institute for Food Safety & Quality Principle The method is based on adding diluted concentrate to a sterile dextrose medium and examining for the growth of yeasts. Yeast, if present, appears as small colonies; the count per plate approximates the number of yeasts per millilitre of the concentrate. Apparatus required Sterile 20-ml […]
SOP: Fermentation Test for Concentrates
GIFSQ — Global Institute for Food Safety & Quality Principle The concentrate is inoculated into a sterile sugar medium and incubated; fermentative yeasts reveal themselves by gas formation accompanied by a white deposit of yeast cells. The test is empirical but gives the needed information on fermentative spoilage organisms in the concentrate. Apparatus required 150-ml […]
SOP: Determination of Diacetyl Value
GIFSQ — Global Institute for Food Safety & Quality Principle Heavy bacterial growth while citrus juice is being concentrated can spoil the flavour of the finished product, through diacetyl (2,3-butanedione) made by acid-tolerant bacteria such as Leuconostoc and Lactobacillus. Measuring diacetyl gives a rapid index of sanitation during processing. The test is a modified Voges-Proskauer […]
SOP: Standard Plate Count in Fruit Juice Concentrates
GIFSQ — Global Institute for Food Safety & Quality Principle The plate-count method estimates the number of viable microorganisms in the sample that can grow in a specified medium; the number of visible colonies equals the number of microorganisms, expressed as viable organisms per millilitre of single-strength juice. When the number exceeds 300 per ml, […]
SOP: Test for Inactivation of Pectinesterase
GIFSQ — Global Institute for Food Safety & Quality Principle The test is based on the increase in viscosity of a juice containing medium-methoxyl pectin and calcium on incubation — an increase caused by the activity of residual pectinesterase in the juice. Residual enzyme de-esterifies the pectin, and the resulting low-methoxyl pectin forms a calcium […]
SOP: Test for Gelation in Citrus Juice Concentrates
GIFSQ — Global Institute for Food Safety & Quality Principle Frozen concentrated juices gel when pectin concentration, sugar content, residual pectinesterase activity and pH combine unfavourably; freeze damage to the fruit, pulp content, pulp-and-juice finisher pressures and processing temperatures also affect it. The test incubates the concentrate under controlled conditions and classifies the degree of […]
SOP: Cloud Stability Test by the Stevens Accelerated Procedure
GIFSQ — Global Institute for Food Safety & Quality Principle The Stevens accelerated cloud-stability test checks pasteurized citrus concentrates for leftover enzyme (pectinesterase) activity, as a measure of the cloud stability of the product. Added pectin is incubated with the reconstituted juice in the presence of barium chloride (which gels pectin whose methoxyl groups have […]
SOP: Determination of Pectinesterase Activity
GIFSQ — Global Institute for Food Safety & Quality Principle The opaque cloud and the viscosity of citrus and other fruit juices come largely from their pectin. Hydrolysis of the ester bonds of pectin by the enzyme pectinesterase (PE) causes clarification and gelation of citrus concentrates. The PE activity is measured as the milli-equivalents of […]
SOP: Determination of the Degree of Concentration of Juice Concentrates
GIFSQ — Global Institute for Food Safety & Quality Principle Concentrates are described as 4-, 5- or 6-fold, meaning one volume of concentrate dilutes to 4, 5 or 6 volumes of juice. The fold of concentration is assessed from the specific gravity or the refractive index. The specific gravity of the concentrate itself cannot be […]
SOP: Determination of Suspended Solids by Centrifugation
GIFSQ — Global Institute for Food Safety & Quality Principle The suspended solids of citrus juices (fine pieces of juice sacs, membrane and other structural components — also called insoluble solids, centrifuge solids, bottom pulp or sinking pulp) are separated by centrifuging the juice in graduated long-cone tubes. The reading at the top of the […]
SOP: Determination of Screened Pulp
GIFSQ — Global Institute for Food Safety & Quality Principle Screened pulp is the coarser pulp material retained on a standard 20-mesh screen; it consists largely of juice-sac material provided by the cut-back juice. The average screened pulp of Florida citrus concentrates is of the order of 1%. Apparatus required 20-mesh screen (12.7 cm diameter […]
SOP: Determination of Caffeine
GIFSQ — Global Institute for Food Safety & Quality Principle Caffeine is added to some carbonated beverages, particularly of the cola type; the amount should not exceed 200 ppm. The method determines caffeine by extracting it from the beverage with chloroform after oxidation of interfering substances with permanganate, and measuring its absorbance in the ultraviolet […]
SOP: Measurement of Carbon Dioxide in Bottled Beverages
GIFSQ — Global Institute for Food Safety & Quality Principle The degree of carbonation is measured as the equilibrium head-space pressure of the sealed bottle at a known temperature, read on a pressure gauge driven through the crown cork. The gauge reading and the beverage temperature are converted to gas volumes using the book’s Table […]
SOP: Determination of Saccharin in Beverages Containing Essential Oils
GIFSQ — Global Institute for Food Safety & Quality Principle For beverages containing essential oils, the oil is first removed (acidification, ether extraction, then shaking the combined ether extracts with dilute ammonia and recovering the saccharin into the aqueous phase). The saccharin is then hydrolysed by evaporation with hydrochloric acid to ammonium chloride, and the […]
SOP: Determination of Benzoic Acid and Saccharin by Selective Extraction
GIFSQ — Global Institute for Food Safety & Quality Principle Benzoic acid is selectively extracted with diethyl ether at pH 4.0, and then saccharin is extracted by making the liquid strongly acidic. Each residue is titrated with standard sodium hydroxide: benzoic acid against phenol red in 60% acetone, saccharin against bromothymol blue in water. Apparatus […]
SOP: Detection of Saccharin by the Resorcinol Test
GIFSQ — Global Institute for Food Safety & Quality Principle Saccharin is extracted from the beverage with ether after strong acidification, and the residue is identified by the resorcinol test: heating saccharin with resorcinol and sulphuric acid gives a dark-green product that turns fluorescent green on alkalinization. Saccharin is the only synthetic sweetening agent permitted […]
SOP: Determination of Total Sulphur Dioxide by Direct Titration
GIFSQ — Global Institute for Food Safety & Quality Principle In fruit-juice beverages, benzoic acid and sulphur dioxide are the two preservatives the book permits. For control purposes total sulphur dioxide may be determined by direct titration: the bound sulphur dioxide is first liberated by alkali treatment, the mixture is acidified, and the freed sulphur […]
SOP: Determination of Apparent Viscosity by Capillary Viscometer
GIFSQ — Global Institute for Food Safety & Quality Principle Consistency, often related to mouth feel, is influenced by the amount, size and shape of insoluble solids and the viscosity of the serum, and is an important quality factor. The apparent viscosity of unclarified juices is measured with the Lamb and Lewis capillary viscometer (adopted […]
SOP: Colour Grading of Juices
GIFSQ — Global Institute for Food Safety & Quality Principle Good juice keeps the colour of its fruit variety: natural-looking, without browning or any off-colour. Orange juice colour is graded against prepared USDA colour standards: the juice sample is matched visually against a series of standard tubes under standardized lighting. Apparatus required USDA orange-juice colour […]
SOP: Determination of Specific Gravity by Specific Gravity Bottle
GIFSQ — Global Institute for Food Safety & Quality Principle Unfermented fruit and vegetable juices containing only traces of alcohol or essential oil always show a specific gravity above 1.0; the lower the soluble solids, the smaller the specific gravity, and sweet juices have higher specific gravity. The specific-gravity-bottle method is the reference method, giving […]
SOP: Determination of Hydroxymethylfurfural
GIFSQ — Global Institute for Food Safety & Quality Principle In acid media, hexose sugars break down into hydroxymethylfurfural (HMF), which can polymerize or combine with amino compounds to form brown pigments. HMF reacts with resorcinol in an acid medium to give a reddish-pink colour measured at 540 nm, or with barbituric acid and p-toluidine […]
SOP: Determination of Furfural
GIFSQ — Global Institute for Food Safety & Quality Principle Furfural forms from ascorbic acid and pentose sugars; it can polymerize or combine with amino compounds and so drives nonenzymatic browning in stored fruit and vegetable products. Measuring furfural is therefore of value in storage studies. It is measured either by its ultraviolet absorption maximum […]
SOP: Measurement of Nonenzymatic Browning
GIFSQ — Global Institute for Food Safety & Quality Principle The increase in absorbance of a clarified sample extract at 440 nm is taken as the measure of nonenzymatic browning (colour may also be measured at 400 or 420 nm). The extract is prepared in aqueous alcohol to remove turbidity and chlorophyll interference. Apparatus required […]
SOP: Determination of Ash Content and Alkalinity of Ash
GIFSQ — Global Institute for Food Safety & Quality Principle The organic matter of the juice is burned off, leaving the mineral ash, which is weighed. The ash of fruit juices is alkaline (mainly carbonates of the alkali metals); its alkalinity is measured by warming with a known excess of standard hydrochloric acid and back-titrating […]
SOP: Determination of Alcohol by Distillation
GIFSQ — Global Institute for Food Safety & Quality Principle The alcohol content of good-quality fruit juices is too small for accurate determination by the distillation procedure used for fermented beverages — it comes only from volatile components present in parts per million. When overripe fruit is used, or fermentation occurs before or after juice […]
SOP: Determination of Volatile Oil Content by Distillation
GIFSQ — Global Institute for Food Safety & Quality Principle Volatile oil is distilled with water from the sample and collected in the graduated tube of the volatile-oil apparatus (the book’s Figure 28-1), where its volume is read directly and converted to per cent by weight using the oil’s specific gravity. Apparatus required Volatile-oil distillation […]
SOP: Determination of Recoverable Oil in Citrus Juices by Bromide-Bromate Titration
GIFSQ — Global Institute for Food Safety & Quality Principle Oil recoverable by distillation from orange, tangerine and grapefruit juices is 98% or more d-limonene. This is the official method for peel-oil concentration in all single-strength citrus juices and reconstituted citrus concentrates: the juice is co-distilled with isopropanol, the distillate is acidified, and the oil […]
SOP: Determination of Recoverable Oil in Citrus Juices by Steam Distillation
GIFSQ — Global Institute for Food Safety & Quality Principle Peel oil is co-distilled from the juice with steam and collected in a graduated receiver, where the volume of separated oil is read directly. This is the steam-distillation (CSIRO) method for recoverable oil in citrus juices. Apparatus required 2-litre flask (steam generator) 5-litre flask containing […]
SOP: Determination of Ascorbic Acid by N-Bromosuccinimide Titration
GIFSQ — Global Institute for Food Safety & Quality Principle In highly coloured juices, ascorbic acid is determined by titration with N-bromosuccinimide. The end point is the appearance of the brown colour of liberated iodine in an ether layer, which can be seen even in dark juices. Reductones, reductic acid and iron salts do not […]
SOP: Determination of Total Flavonoid Content — Davis Value Test
GIFSQ — Global Institute for Food Safety & Quality Principle The total flavonoid content of citrus juices is measured by the Davis value test: the flavonoids develop a yellow colour with sodium hydroxide in diethylene glycol, measured at 420 nm. In grapefruit juice the value is an index of the bitterness characteristics (naringin is the […]
SOP: Determination of Tannins by Permanganate Titration
GIFSQ — Global Institute for Food Safety & Quality Principle Tannin content, a measure of the astringency of the juice and of the tendency of fresh juice to discolour, is determined by direct titration with potassium permanganate using indigo carmine as indicator. Colouring matter, ascorbic acid and sulphur dioxide interfere, so one portion of the […]
SOP: Determination of Nitrogen by Micro-Kjeldahl Method
GIFSQ — Global Institute for Food Safety & Quality Principle Nitrogen in the juice is determined by the micro-Kjeldahl method: the organic nitrogen is digested with concentrated sulphuric acid to ammonium sulphate, the ammonia is distilled into standard acid, and the excess is back-titrated. The quantity of concentrated sulphuric acid for digestion is adjusted to […]
SOP: Determination of Volatile Acidity by Steam Distillation
GIFSQ — Global Institute for Food Safety & Quality Principle Volatile acids are separated from the fixed acids of the juice by steam distillation and then titrated in the distillate. Fruit juices normally contain very little volatile acidity (only a few milli-equivalents per litre from aliphatic fatty acids); it serves mainly as a quality index […]
SOP: Determination of Titratable Acidity
GIFSQ — Global Institute for Food Safety & Quality Principle The free organic acids in the juice are neutralized by titration with standard sodium hydroxide. For routine work the end point is taken to a faint pink colour with phenolphthalein, or electrometrically to pH 8.1 with a glass electrode for dark-coloured juices of low acidity […]
SOP: Determination of pH Value by Glass Electrode pH Meter
GIFSQ — Global Institute for Food Safety & Quality Principle pH is the logarithm of the reciprocal of the hydrogen-ion concentration, expressed in grams per litre. It measures active acidity, which influences the flavour and palatability of a product and its processing requirements. The glass-electrode pH meter is the quickest and most reliable method available […]
SOP: Determination of Total Soluble Solids by Refractometer
GIFSQ — Global Institute for Food Safety & Quality Principle Total soluble solids are determined from the refractive index of the juice. The Abbe or hand refractometer gives the reading as refractive index or directly as per cent dry substance (°Brix). Fruit acids, the main non-sugar soluble solids in fruit products, affect the refractometer and […]
SOP: Determination of Total Soluble Solids by Brix Hydrometer
GIFSQ — Global Institute for Food Safety & Quality Principle Total soluble solids are estimated from the specific gravity of the juice, which is measured with hydrometers. The Brix (Balling) hydrometer reads per cent sucrose by weight directly; fruit juices contain more sugar than any other soluble constituent, so the reading is a useful guide […]
SOP: Determination of Total Solids by Vacuum Oven Drying
GIFSQ — Global Institute for Food Safety & Quality Principle The total solids content is the residue left after the complete removal of water from the sample. Drying under vacuum at 70 °C drives off the moisture without caramelizing the sugars or decomposing heat-sensitive constituents of the juice. Apparatus required Vacuum oven (capable of holding […]
SOP: Evaluation of Time-Temperature Tolerance of Frozen Foods
GIFSQ — Global Institute for Food Safety & Quality Principle The time-temperature-tolerance (TTT) concept treats frozen-food deterioration as a function of storage temperature and time. Panels measure the “stable period” — the span during which quality stays unchanged — at several storage temperatures, objective tests run alongside the subjective scores, and the plotted results feed […]
SOP: Standard Cooking of Quick Frozen Vegetables for Sensory Evaluation
GIFSQ — Global Institute for Food Safety & Quality Principle A standardised cooking procedure is used for the purposes of analysis and assessing the organoleptic quality characteristics of quick frozen vegetables; it is generally applicable to all quick frozen vegetables. Because of variety, maturity, piece size, pretreatments and the freezing process, cooking time is reduced […]
SOP: Determination of Acetaldehyde in Frozen Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Inadequately blanched vegetables develop progressive off-flavours, odours and colours from continued enzyme action; the acetaldehyde content serves as an index of this off-flavour development. The distillate is trapped with excess bisulphite, the remaining bisulphite is consumed with excess iodine, and the leftover iodine is back-titrated […]
SOP: Determination of Alcohol-Insoluble Solids in Frozen Peas
GIFSQ — Global Institute for Food Safety & Quality Principle The alcohol-insoluble solids (AIS) content of peas reflects maturity and serves as a quality factor for quick frozen peas. The prepared paste is boiled with slightly diluted alcohol; the solids are washed with alcohol until the filtrate runs clear, then dried and weighed. The residue […]
SOP: Determination of Fibrous Material in Frozen French Beans
GIFSQ — Global Institute for Food Safety & Quality Principle The fibre content of beans increases with maturity and is a good index of quality. The thawed beans are washed free of covering material, boiled, deseeded, boiled in caustic solution, macerated, sieved and washed free of alkali; the dried fibrous residue is weighed and expressed […]
SOP: Determination of Specific Gravity of Frozen Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Specific gravity is used to determine the maturity level of frozen sweet corn and peas: the weight of the sample is first determined in air and then in a liquid, and the specific gravity is calculated from the two weights. Apparatus required One-pan balance weighing […]
SOP: Quantitative Estimation of Peroxidase in Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle The AOAC procedure for the quantitative estimation of peroxidase is based on the oxidation of ascorbic acid in a coupled reaction: ascorbic acid reduces indophenol, peroxidase combines with hydrogen peroxide, and the peroxide–enzyme complex re-oxidises the reduced indophenol. The decrease in ascorbic acid concentration, measured […]
SOP: Quantitative Estimation of Catalase in Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Catalase decomposes hydrogen peroxide; the residual peroxide is measured iodometrically (the differences between the blank titre and the sample titres are the iodine solution equivalents of the H₂O₂ present at the respective times). Method A demonstrates the presence or absence of catalase; Method B estimates […]
SOP: Test for Peroxidase Activity in Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Peroxidase is among the most heat-resistant enzymes in vegetables. Its residual activity, shown by the guaiacol–hydrogen peroxide colour reaction, has been found to correlate with the keeping quality of frozen vegetables in frozen storage; the test is applicable to frozen peas, snap beans, asparagus and […]
SOP: Qualitative Detection of Catalase in Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Raw or under-blanched vegetables discolour, lose flavour and develop off-odours in frozen storage because of enzyme action. Catalase, one of the most heat-resistant enzymes in vegetables, decomposes hydrogen peroxide into oxygen and water; the volume of oxygen liberated in Thompson’s manometric apparatus gives a qualitative […]
SOP: Estimation of Approximate Fruit Content of Fruit-Sugar Mixtures
GIFSQ — Global Institute for Food Safety & Quality Principle In a mixture of fruit and dry sugar, the fruit content is calculated from the soluble solids of the mixture and the known soluble solids content of the fruit used: the added dry sugar is taken as 100% solids, and the fruit fraction is obtained […]
SOP: Determination of Total Soluble Solids in Frozen Fruits
GIFSQ — Global Institute for Food Safety & Quality Principle The total soluble solids (TSS) content of quick frozen fruits is determined refractometrically: the thawed sample is blended and filtered, the refractometer reading of the clear serum is corrected to 20°C, and the result is expressed in terms of the International Sucrose Scale. Apparatus required […]
SOP: Determination of Drained Weight of Frozen Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle The frozen package is thawed in a water bath under standardised conditions, the contents are drained on a standard sieve for a fixed time, and the drained weight is expressed as a percentage of the net weight of the package. Apparatus required Water bath maintained […]
SOP: Thawing of Quick Frozen Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Quick frozen fruits and vegetables are thawed by a standardised procedure — in air or in water — chosen so that the product thaws rapidly without altering or degrading its characteristics, and without leaching soluble solids from cut surfaces. Procedure Use the entire package; for […]
SOP: Determination of Fill of Container for Frozen Fruits
GIFSQ — Global Institute for Food Safety & Quality Principle The fill of the container is determined by comparing the volume of the frozen fruit, measured by displacement in cold mineral oil, with the water capacity of the outer container. Apparatus required Overflow can: a watertight stainless steel tank, 23 cm (H) × 20 cm […]
SOP: Determination of Net Weight of Frozen Foods
GIFSQ — Global Institute for Food Safety & Quality Principle The net weight of the contents of a frozen package is obtained gravimetrically: the frozen package is weighed with its frost and ice, then the contents (including product particles and frost crystals) are removed, the empty package is air-dried, and the difference gives the net […]
SOP: Measurement of Product Temperature in Frozen Foods
GIFSQ — Global Institute for Food Safety & Quality Principle Frozen blocks often carry large temperature gradients — during or just after freezing, or after exposure to ambient air — and the maximum product temperature in storage and handling must be measured directly inside the product. A thin probe, pushed in roughly along the food’s […]
SOP: Determination of Mineral Impurities in Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle Sand and other inorganic materials are separated from the plant tissue by floatation and sedimentation: being heavier, the sand and earthy particles sink to the bottom of the receptacle, where they are collected, incinerated, weighed and reported as “mineral impurities” — technically the water-insoluble inorganic […]
SOP: Determination of Calcium in Canned Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Calcium in canned vegetables (applicable to canned lima beans, potatoes and tomatoes) is determined by complexometric titration: the product is ashed, the ash solution is passed through an ion exchange column of high phosphate capacity, and the calcium is titrated with standard EDTA solution using […]
SOP: Determination of Alcohol-Insoluble Solids in Canned Peas and Corn
GIFSQ — Global Institute for Food Safety & Quality Principle The maturity of canned peas is related to the alcohol-insoluble solids (AIS) — starch, hemicellulose, fibre and proteins: tender green peas have lower AIS values than mature ones. The sample is boiled with 80% alcohol, the alcohol-insoluble residue is collected on a weighed filter paper, […]
SOP: Determination of Soluble Solids by Calculation
GIFSQ — Global Institute for Food Safety & Quality Principle The soluble solids are found by difference: the insoluble solids determined gravimetrically are subtracted from the total solids. Calculation % Soluble solids = % Total solids − % Insoluble solids References Ranganna, S., Handbook of Analysis and Quality Control for Fruit and Vegetable Products, 2nd […]
SOP: Determination of Insoluble Solids in Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle The soluble matter is washed out of the blended solids with repeated hot-water washings; the insoluble residue is collected on a weighed filter paper, dried at 100 °C and weighed. Apparatus required Buchner funnel Dried and weighed filter paper Hot air oven Desiccator Centrifuge Weighing […]
SOP: Determination of Total Solids in Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle Total solids are determined gravimetrically by drying the prepared sample on diatomaceous earth in a vacuum oven at 70 °C; the method is an alternate to minimum drained weight in canned mature processed peas, and the result is converted to total solids as a percentage […]
SOP: Tough String Test for Beans
GIFSQ — Global Institute for Food Safety & Quality Principle Strings are removed from individual bean pods and hung so that each string supports a 250 g clamp assembly; a string that supports the weight for five seconds or longer is considered a tough string, and the pods containing them are weighed and expressed as […]
SOP: Calculation of Initial Strength of Covering Syrup for Desired Cut-out Strength
GIFSQ — Global Institute for Food Safety & Quality Principle The concentration of the covering syrup used in canning is greater than the final cut-out strength: during processing the syrup strength falls, and during storage the total sugar distributes itself evenly between the fruit and the liquor. The initial syrup strength needed to reach a […]
SOP: Detection of Foreign Bodies in Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle Foreign bodies are separated according to their nature: glass fragments are recovered by liquefying solid or pasty foods with dilute nitric acid, light materials are separated on a fine sieve with a water stream, and heavy inorganic matter is separated by washing and sedimentation. Apparatus […]
SOP: Incubation Test for Spoilage of Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle Cans are incubated at 37 °C and 55 °C for 7 days to reveal living microorganisms: gas-forming mesophiles swell the cans at 37 °C, while flat-sour organisms (which do not grow at low temperatures) are detected at 55 °C; stained slide examination of the contents […]
SOP: Determination of Salt Content in Canned Vegetable Brines
GIFSQ — Global Institute for Food Safety & Quality Principle The chloride in the brine is titrated with standard silver nitrate solution using potassium chromate as indicator; for sauerkraut the acidity is neutralised before the estimation. Apparatus required Titration assembly Reagents a. Standard silver nitrate (AgNO₃) solution. b. Potassium chromate indicator. c. 0.1 N sodium […]
SOP: Determination of Soluble Solids (Cut-out Strength) in Canned Fruits by Refractometer
GIFSQ — Global Institute for Food Safety & Quality Principle The cut-out strength of the covering syrup is measured as soluble solids with a refractometer, corrected to the standard temperature of 20 °C; no correction is made for water-insoluble solids, invert sugar or other substances. Apparatus required Refractometer Procedure Observe the colour, clarity and flavour […]
SOP: Examination of Internal Condition of Cans
GIFSQ — Global Institute for Food Safety & Quality Principle After the can is emptied and washed, its internal surface is examined for corrosion, lacquer defects and seam faults, and the seam dimensions are measured; swollen cans receive a special seam examination. Procedure Once the cans are emptied and washed, look over the inside surface […]
SOP: Determination of Fill of the Container
GIFSQ — Global Institute for Food Safety & Quality Principle The fill of the container with food is found by measuring how far the food falls short of the top of the container: the water capacity of the container and the water remaining after drawing off to the food level are weighed, and the fill […]
SOP: Determination of Water Capacity of Containers
GIFSQ — Global Institute for Food Safety & Quality Principle The water capacity of a container is the volume of distilled water at 20 °C which the sealed metal or glass container will hold when completely filled; it is found by weighing the empty container and the container filled with distilled water at 20 °C. […]
SOP: Determination of Net Weight and Net Volume of Canned Contents
GIFSQ — Global Institute for Food Safety & Quality Principle The net weight of the contents is the gross weight of the can minus the tare weight of the washed and dried empty can; the net volume is expressed as a percentage of the total volume of the can, calculated from the can height, seam […]
SOP: Determination of Proper Fill in lieu of Drained Weight in Canned Peas
GIFSQ — Global Institute for Food Safety & Quality Principle Proper fill of canned peas is an alternative to drained weight: the container is considered completely filled when its contents, poured out and returned, reach a defined distance below the top of the container. Apparatus required Empty container of the same kind and size as […]
SOP: Ascertaining Proportions of Fruits in Canned Fruit Cocktail
GIFSQ — Global Institute for Food Safety & Quality Principle The proportion of each fruit ingredient in canned fruit cocktail is found by separating the individual fruits from the drained product, weighing each, and expressing each weight as a percentage of the sum of all the fruit weights. Apparatus required Weighing balance Sample preparation For […]
SOP: Determination of Drained Weight of Canned Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle The drained weight is the weight of the solid product after the packing medium has been drained off under standard conditions of sieve and time; it is expressed as a percentage of the water capacity of the sealed container. A washed drained weight removes all […]
SOP: Determination of Gross Headspace of Canned Products
GIFSQ — Global Institute for Food Safety & Quality Principle The gross headspace is the distance from the top of the double seam to the surface of the contents of the can, measured with a headspace gauge; the net (actual) headspace is obtained by deducting the seam allowance from the gross reading. Apparatus required Seam […]
SOP: Cut-out Examination of Canned Fruits and Vegetables — General Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Cut-out examination is the systematic opening and inspection of a canned product: the external condition of the can is recorded, the internal vacuum or pressure is measured with a gauge, and the contents are inspected for appearance, fill and visible defects before any analytical test […]
SOP: Estimation of Process Lethality by the Count-Reduction Method
GIFSQ — Global Institute for Food Safety & Quality Principle In the count-reduction system proposed by Yawger, cans inoculated with known concentrations of microorganisms are removed from the processing line at different intervals and subcultured to determine the number of surviving bacteria. The data so obtained are used to calculate the lethality of the process […]
SOP: Hot Fill-Hold-Cool Procedures for High-Acid Products
GIFSQ — Global Institute for Food Safety & Quality Principle Prepared products in which the rate of heat penetration is slow (tomato juice, puree, paste, ketchup and soup, fruit juices, concentrates and pulps) are often sterilized before canning and filled sufficiently hot to sterilize the containers and the closure. The National Canners Association recommends hot […]
SOP: Media for Thermal Death Time Studies
GIFSQ — Global Institute for Food Safety & Quality Principle Thermal death time studies require media for cultivating and sporulating the test organisms, for preparing spore suspensions, and for subculturing after heating. The book gives the composition and preparation of the standard media used in this work. Apparatus required Tubes and bottles with cotton-wool plugs […]
SOP: Microbiological Safety Verification of Enzyme-Based Thermal Processes
GIFSQ — Global Institute for Food Safety & Quality Principle When a thermal process for canned fruits in syrups, fruit juices or pulps has been evolved on the basis of enzyme inactivation (rather than on the destruction of Cl. botulinum spores), tests must ensure the process also renders the product microbiologically safe. The procedure isolates […]
SOP: Inoculated Pack Studies for Checking Thermal Process Efficiency
GIFSQ — Global Institute for Food Safety & Quality Principle To check the efficiency of a calculated thermal process, the canned food is inoculated with the heat-resistant organism, subjected to the normal heat process, and the survival of the organism is estimated by subculturing or incubation. The procedure is also used for estimating process lethality […]
SOP: Computation of High-Temperature Short-Time Processes by the Alignment Chart
GIFSQ — Global Institute for Food Safety & Quality Principle When high-temperature (270–290 °F) processes are used, the holding time can be reduced to a few seconds. The alignment chart (Fig. 25.25 of the book) computes the sterilization value of thermal processes for liquid and semi-liquid food products in the temperature range 260–300 °F, expressing […]
SOP: Calculation of Process Time and Sterilizing Value by the Nomogram Method
GIFSQ — Global Institute for Food Safety & Quality Principle The Nomogram Method of Olson and Stevens is a graphical solution of Ball’s Formula Method. Separate nomograms are used for products with a single straight-line heating curve and for products with a broken (two-slope) heating curve; process time or sterilizing value is found by drawing […]
SOP: Conversion of Process Time According to Can Size
GIFSQ — Global Institute for Food Safety & Quality Principle If the heating rate fₕ of a product in one can size is known, the heating rate in other can sizes is calculated using conduction factors (for conduction-heating products) or convection factors (for convection-heating products) tabulated for the standard can sizes. The j value is […]
SOP: Calculation of Process Time by the Formula Method — Broken Heating Curve
GIFSQ — Global Institute for Food Safety & Quality Principle Products such as thick soups, mixed vegetables, syrup-packed sweet potatoes and cream-style corn exhibit broken heating curves — a definite shift from initial convection heating to conduction heating during the process, giving two straight-line portions after the initial lag. The process time is calculated with […]
SOP: Calculation of Process Time by the Formula Method — Straight-Line Heating Curve
GIFSQ — Global Institute for Food Safety & Quality Principle Ball’s Formula Method calculates the process mathematically rather than graphically, and — unlike the graphical methods — can be applied to any can size or retort temperature, provided the TDT and the heat penetration rates approximate straight lines on semi-log paper. The heating curve on […]
SOP: Calculation of Process Time for Canned Fruits Based on Thermal Inactivation Time of Enzymes
GIFSQ — Global Institute for Food Safety & Quality Principle For canned fruits, where the process is based on enzyme inactivation, the temperature at which the enzyme is inactivated in 1 min is found by extrapolation from the thermal inactivation curve and taken as the base temperature. The time required to inactivate the enzyme at […]
SOP: Calculation of Sterilizing Value by the Equal Time Interval Procedure
GIFSQ — Global Institute for Food Safety & Quality Principle Patashnik’s simplification of the General Method removes the need to plot the lethality curve once the z value is known: heat penetration readings are taken at equal time intervals, the L value for each reading is taken from the tables, and the integration under the […]
SOP: Allowance for Retort Come-Up Time in Process Time
GIFSQ — Global Institute for Food Safety & Quality Principle Recommendations of time at a given temperature normally ignore the retort come-up time. With static retorts having an appreciable come-up time, a proportion of it — usually 40% — may be allowed as process time, and the actual process time is reduced accordingly. Materials required […]
SOP: Evaluation of Thermal Process by the Improved General Method
GIFSQ — Global Institute for Food Safety & Quality Principle Ball’s improvement of the General Method constructs a hypothetical TDT curve passing through the point of 1 min at 250 °F (F = 1), so that the area under the lethality curve, expressed in unit sterilizing areas, gives the sterilizing (F) value of the process […]
SOP: Construction of Lethal-Rate Paper and Calculation of Sterilizing Value
GIFSQ — Global Institute for Food Safety & Quality Principle Schultz and Olson’s special coordinate (lethal-rate) paper removes the need to calculate the TDT at every temperature: the temperature scale is replaced by lethal-rate spacing, so the lethality curve is plotted directly from the heat penetration data, and the F value of the process is […]
SOP: Evaluation of Thermal Process by the General Method
GIFSQ — Global Institute for Food Safety & Quality Principle The General Method (also called the Graphical Method), developed by Bigelow et al., integrates graphically the lethal effects of all the time-temperature relationships existing at the cold point during heating and cooling. The rate of destruction of an organism per minute at any temperature is […]
SOP: Determination of Heat Penetration in Canned Foods
GIFSQ — Global Institute for Food Safety & Quality Principle Adequate thermal process calculation requires accurate measurement of heating and cooling at the cold point of the container during a retort run. Thermocouples fixed at the cold point record the container temperatures throughout heating and cooling; the resulting heat penetration curve, together with the product, […]
SOP: Determination of the Cold Point of a Container
GIFSQ — Global Institute for Food Safety & Quality Principle When a can is processed, all points within it are not at the same temperature. The zone of slowest heating — the cold point — is the zone most difficult to sterilize. When heating is by convection the cold point lies on the vertical axis […]
SOP: Quantitative Estimation of Peroxidase and Determination of Its Decimal Reduction Time
GIFSQ — Global Institute for Food Safety & Quality Principle The decimal reduction time (D value) of peroxidase — the time at a given temperature required to reduce the enzyme activity by 90% — is obtained by estimating the peroxidase activity quantitatively in the unheated sample and in samples heated for varying periods, and applying […]
SOP: Correction for Heating Lag in Thermal Inactivation Time Determination
GIFSQ — Global Institute for Food Safety & Quality Principle The thermal inactivation time (TIT) as measured needs correction for the delay in bringing the contents of the tube to the temperature of the water bath. The extent of inactivation during the come-up period is calculated by the graphical method of Bigelow et al., as […]
SOP: Determination of Thermal Inactivation Time of Peroxidase
GIFSQ — Global Institute for Food Safety & Quality Principle Peroxidase is the most heat-resistant of the enzyme systems in fruits and is used as the index organism-equivalent for thermal process schedules based on enzyme inactivation. The thermal inactivation time (TIT) — the minimum heating time at a given temperature at which peroxidase activity disappears […]
SOP: Preparation of Material for Thermal Inactivation Time Determination of Enzymes
GIFSQ — Global Institute for Food Safety & Quality Principle For acid fruit products the thermal process is often based on the inactivation of heat-resistant enzymes (peroxidase, pectinesterase, polyphenoloxidase), which are more heat-resistant than the spoilage microorganisms. The test material must reproduce the product as canned — same pulp, same syrup strength and ratio, same […]
SOP: Determination of Heat Resistance of Non-Spore-Forming Bacteria, Yeasts and Moulds
GIFSQ — Global Institute for Food Safety & Quality Principle In acid products (pH 4–4.4) the main spoilage risk comes from non-spore-forming bacteria (lactobacilli, leuconostocs), yeasts and moulds, whose vegetative cells are killed by much milder heat than bacterial spores. There is no standard procedure, but the tube/cand methods described for spores are applied with […]
SOP: Conversion of Thermal Death Time Data to Classical F and D Values
GIFSQ — Global Institute for Food Safety & Quality Principle F values reported in the literature are often based on different initial numbers of cells and are therefore not comparable; D values are independent of initial numbers and can be compared directly. Because Esty and Meyer’s classical data for Cl. botulinum (a preparation containing 6 […]
SOP: Plotting of Thermal Death Time and Thermal Resistance Curves
GIFSQ — Global Institute for Food Safety & Quality Principle When the decimal reduction times (D values) determined at several temperatures are plotted on semi-log paper against temperature, a straight line is obtained — the thermal resistance curve (also called the phantom thermal death time curve). Its slope, measured as the number of °F required […]
SOP: Determination of Decimal Reduction Time (D Value)
GIFSQ — Global Institute for Food Safety & Quality Principle The death rate of microorganisms when exposed to heat follows a logarithmic course: equal percentages of the surviving cells die in each successive unit of time. The decimal reduction time D is the time required to reduce the bacterial population by 90% at a given […]
SOP: Selection of Heating Times and Correction for Heating Lag in Thermal Death Time Determination
GIFSQ — Global Institute for Food Safety & Quality Principle Since the death of organisms follows a logarithmic rate, the heating time intervals for thermal death time (TDT) determination are chosen a definite logarithmic cycle apart. The experimental heating periods must be corrected for the delay in bringing the contents of the tube or can […]
SOP: Determination of Thermal Death Time by the Can Method
GIFSQ — Global Institute for Food Safety & Quality Principle Small cans are used instead of sealed tubes to determine the thermal death time in raw food products, so that determination can be made under conditions that do not require pureeing or juicing the foods — foods containing small pieces and foods that cannot be […]
SOP: Determination of Thermal Death Time by the Tube Method
GIFSQ — Global Institute for Food Safety & Quality Principle The thermal death time (TDT) — the shortest time required at a given temperature to kill a stated number of organisms — is established by heating sealed tubes containing known concentrations of the test organism in the food medium, at a series of time intervals, […]
SOP: Counting of Spores
GIFSQ — Global Institute for Food Safety & Quality Principle The spore suspension for thermal death time determination must contain more than 10 million spores per ml (a suspension below 100,000 spores per ml is generally useless). The count is obtained either by direct microscopic counting or by subculturing, the heated dilutions being plated or […]
SOP: Cleaning of Spore Suspensions
GIFSQ — Global Institute for Food Safety & Quality Principle Harvested spore suspensions contain vegetative cells and extraneous material that must be removed before thermal death time determinations, because solutes and debris influence heat resistance. Vegetative cells are lysed by lysozyme or aeration, and the solutes are removed by repeated centrifugal washing in sterile distilled […]
SOP: Production of Spores for Thermal Death Time Studies
GIFSQ — Global Institute for Food Safety & Quality Principle Spores for thermal death time (TDT) studies are produced by growing the test organism on a suitable agar surface until sporulation is virtually complete, then harvesting the spores into sterile distilled water and activating them by a mild heat treatment that destroys vegetative cells. Apparatus […]
SOP: Preparation of Spore Suspension of Clostridium sporogenes (PA 3679)
GIFSQ — Global Institute for Food Safety & Quality Principle The spore suspension used in thermal death time (TDT) work must be produced under controlled culture conditions so that the spores are mature and of known heat resistance. The National Canners Association procedure produces a suspension of the putrefactive anaerobe Clostridium sporogenes (strain PA 3679) […]
SOP: Examination of Heavy Extraneous Materials by Reverse Flotation
GIFSQ — Global Institute for Food Safety & Quality Principle Unlike insect fragments and rodent hairs, fly eggs, larvae, maggots, some nematodes, heavy rodent excreta (pellets), sand and similar materials do not float in the oil layer but settle down. The flotation procedure is therefore carried out in reverse: when petrol is mixed vigorously with […]
SOP: Separation and Counting of Insect Fragments by Oil Flotation
GIFSQ — Global Institute for Food Safety & Quality Principle Insects, insect fragments and rodent hairs are often lighter than food and may be floated out in liquids heavier than water; mammalian hairs behave in the same way as the insect cuticle and may be separated by oil flotation. With the exception of fly larvae […]
SOP: Separation of Sand, Soil and Glass from Food Products
GIFSQ — Global Institute for Food Safety & Quality Principle Sand, soil, glass and similar heavy foreign materials are separated from the food by sedimentation in a liquid of specific gravity near 1.49: the dense fragments settle out while the plant tissue tends to rise. In spices, sand, soil, stems and similar heavy matter may […]
SOP: Direct Microscopic Count of Bacteria in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle High bacterial counts indicate secondary spoilage that may have occurred in the factory through breakdown or careless cleaning methods. The rod-shaped bacteria are counted directly under the microscope on the same mount as that prepared for yeasts and spores, and the count per unit volume […]
SOP: Direct Microscopic Count of Yeasts and Spores in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle High counts of yeasts and spores indicate secondary spoilage that may have occurred in the factory through breakdown or careless cleaning methods. Since specifications have been laid down for their counts in tomato products, the organisms are counted directly under the microscope in a blood […]
SOP: Mould Counting in Fruit and Vegetable Products other than Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle Mould filaments in a finished product indicate food decomposition before processing, whether from plant disease, secondary invasion of injured raw material, physiological disorders, or growth from inadequate cleaning of machinery (growth of Oospora species particularly indicates a plant clean-up is needed). The Howard mould counting […]
SOP: Examination of Rot in Canned Tomatoes
GIFSQ — Global Institute for Food Safety & Quality Principle Rotten portions in canned tomatoes are detected by individually inspecting the drained tomatoes, and by counting mould in the pulped tomato and in the drained juice using the Howard cell, since mould filaments are a reliable index of rotten raw material having gone into the […]
SOP: Counting of Rot Fragments in Tomato Products
GIFSQ — Global Institute for Food Safety & Quality Principle Rot fragments are fragments of tomato tissue that carry attached mould filaments; in some cases they show up as nearly solid clumps of mould. In this method the tissue is stained with crystal violet, the surplus pulp is rinsed away through a sieve, and the […]
SOP: Mould Counting in Tomato Products by the Howard Method
GIFSQ — Global Institute for Food Safety & Quality Principle Mould growth breaks down fruit and vegetable tissue to form rot, so the presence of mould filaments in a finished product is a reliable index of rotten raw material having gone into manufacture. Because tomato products are comminuted and cooked during manufacture, visual inspection and […]
SOP: Preparation of Culture Media for Spoilage Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Every medium used in the microbiological examination of spoiled canned foods is made up from the ingredients below, exactly as the book gives them. This SOP is the single preparation reference for all the Chapter 23 examination SOPs. General instructions Sterilize the glassware required in […]
SOP: Preparation of Oily Material for Microbiological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Oily material will not mix with water-based diluents, so it is first dispersed in an emulsifying diluent — gum tragacanth with ethanol, dextrose and sodium tauroglycocholate, sterilized under pressure — and dilutions for examination are made from that emulsion in warm diluent. Apparatus required Autoclave […]
SOP: Microbiological Examination of Miscellaneous Foods
GIFSQ — Global Institute for Food Safety & Quality Principle Ketchups, sugars, syrups, soft drinks, fruit juices, jams and jellies each carry their own spoilage flora — gas-producing yeasts, thermophiles, osmophilic yeasts, moulds. The book gives specific acceptance procedures for fruit juices (a 14-day sucrose yeast check) and for jams and jellies (a 7-day storage […]
SOP: Microbiological Examination of Dehydrated Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Counts in dehydrated fruits and vegetables should be low, but lactic acid bacteria, flat-sour thermophiles and hydrogen sulphide producing anaerobes may be present. Total mould and yeast counts plus lactic acid bacteria on Rogosa agar, with aerobic and anaerobic culturing at 30–32°C, cover the organisms […]
SOP: Microbiological Examination of Pickles
GIFSQ — Global Institute for Food Safety & Quality Principle Pickles are high acid foods with generally low counts (1,000/g), and yeasts — gas-producing or film-forming — are the usual spoilage agents. Total counts and acid-producer counts on dextrose-tryptone agar at two pH values, lactic acid bacteria on Rogosa medium, and yeast counts by chamber […]
SOP: Microbiological Examination of Frozen Fruits and Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Freezing does not sterilize: psychrophiles can spoil near the freezing point, and gross temperature fluctuations let bacteria grow. Total counts are done at low temperature over a long period and at moderate temperature over a short one, using enriched media because the organisms may have […]
SOP: Coliform Count and Escherichia coli Test in Fresh Vegetables
GIFSQ — Global Institute for Food Safety & Quality Principle Vegetables, particularly leafy vegetables grown in polluted streams or sewage farms, can carry faecal contamination. Washing the vegetable in Ringer solution recovers the surface organisms, a presumptive coliform count is done as in the examination of water, and positive tubes are tested for Escherichia coli. […]
SOP: Special Culture Procedures for Suspected Spoilage Types
GIFSQ — Global Institute for Food Safety & Quality Principle When the visual, pH and microscopic examinations point to a special spoilage type — sulphide spoilage in vegetables, flat-sour spoilage in low-acid vegetables or tomato juice, or yeast or mould spoilage in acid fruits — the contents are inoculated into additional selective media that reveal […]
SOP: Routine Culturing of Can Contents
GIFSQ — Global Institute for Food Safety & Quality Principle The can contents are inoculated into aerobic and anaerobic media and incubated at room temperature, 37°C and 55°C, so that mesophilic and thermophilic spoilage organisms each get conditions to grow. Vegetables of pH 4.5 and higher and acid fruits of pH 4.5 and below use […]
SOP: Gas Analysis of Headspace for Detection of Hydrogen Swells
GIFSQ — Global Institute for Food Safety & Quality Principle A swollen can with a low microbial count may not be a microbial swell at all: hydrogen gas produced by corrosion of the can’s internal surface can swell it. Analysing the headspace gas separates the two — hydrogen burns, while the microbial gases of spoilage […]
SOP: Examination of Spoiled Product and Can
GIFSQ — Global Institute for Food Safety & Quality Principle Appearance, texture and odour of the product, together with net and drained weights and a look at the cut-open seam, complete the physical side of a spoilage investigation. Overfilling, for example, slows heat penetration and can cause underprocessing — and the seam hooks show whether […]
SOP: Determination of pH of Normal and Spoiled Cans
GIFSQ — Global Institute for Food Safety & Quality Principle Spoilage organisms change the acidity of the product — flat-sour spoilage, for instance, markedly lowers the pH. Comparing the pH of normal and spoiled cans from the same lot with a glass-electrode pH meter therefore detects spoilage shifts, and even small variations can be significant. […]
SOP: Direct Microscopic Examination of Spoiled Can Contents
GIFSQ — Global Institute for Food Safety & Quality Principle A stained smear of the can contents shows the shape and staining behaviour of the organisms at once. The kinds of cells seen — Gram-positive rods, cocci, yeasts — point straight to underprocessing or to leakage before any culture result comes back. But organisms seen […]
SOP: Sampling of Can Contents for Microbiological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle The sample must come from the part of the can where the spoilage organisms live: the centre of the can in underprocessing, the exterior ends in leakage. Liquid, solid and mixed products are opened by different tools, each sterilized, so the sample is taken without […]
SOP: Aseptic Opening of Cans for Spoilage Examination
GIFSQ — Global Institute for Food Safety & Quality Principle The can must be opened without introducing outside organisms and without bursting a pressurized can. Flat, flipper and springer cans are flamed and punctured; soft-swollen and hard-swollen cans — which may burst if flamed — are first disinfected and depressurized through a cloth before opening. […]
SOP: Incubation of Cans before Microbiological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Sound cans of fruits and vegetables are incubated before examination because incubation encourages a small number of surviving organisms to multiply — organisms that would otherwise be missed in the sampling of cans. The temperature and period depend on the product’s acidity, since acidity decides […]
SOP: Physical Examination of Cans
GIFSQ — Global Institute for Food Safety & Quality Principle Before any can is opened, its outside tells the first part of the spoilage story: dents and seam damage point to leakage, while swollen ends point to gas-forming organisms. A systematic outside examination records identity, weight and every visible defect so later findings can be […]
SOP: Sampling of Cans for Spoilage Examination
GIFSQ — Global Institute for Food Safety & Quality Principle A sterility result on one can applies only to that can, not to the whole batch. Unless spoilage is widespread, many cans must be taken to have any chance of finding it, and the number depends on the spoilage pattern: widespread spoilage needs only a […]
SOP: Investigation and Diagnosis of Spoilage in Canned Foods
GIFSQ — Global Institute for Food Safety & Quality Principle Spoilage in canned fruits and vegetables comes either from underprocessing (the heat process fails to destroy all bacteria capable of later growth) or from leakage (contamination after an adequate heat process through a faulty seam or damaged can). A sound investigation of any spoilage outbreak […]
SOP: Roll Tube Method for Surface Counts
GIFSQ — Global Institute for Food Safety & Quality Principle Molten agar rolled inside a bottle sets as a uniform film over the whole inner surface; bacteria brought to the surface grow into colonies in the film during incubation and are counted. Lactobacilli and clostridia are incubated anaerobically under a cotton wool plug. Apparatus required […]
SOP: Scotch Tape Method for Surface Counts
GIFSQ — Global Institute for Food Safety & Quality Principle Adhesive tape pressed firmly onto a surface lifts the bacteria from it; pressing the used tape onto an agar surface transfers the bacteria to the medium, where colonies grow on incubation and are counted. Apparatus required Scotch tape or similar material (about 2 in. long […]
SOP: Swab Counts on Working Surfaces, Floors and Walls
GIFSQ — Global Institute for Food Safety & Quality Principle Swab counts on working surfaces, floors and walls assess hygienic conditions. A sterile stencil limits the swabbed area to a known square, so that the count can be expressed per unit area of surface. Apparatus required Card or cellophane (for cutting stencils) Cotton wool swabs […]
SOP: Examination of Sink Waters
GIFSQ — Global Institute for Food Safety & Quality Principle Washing and rinse waters pick up contamination as work goes on. Samples taken when washing starts and at intervals while it continues show when the water turns unhygienic and must be changed. Where hypochlorites are used for washing, the sample bottle is charged with sodium […]
SOP: Rinse Method for Bottles
GIFSQ — Global Institute for Food Safety & Quality Principle Bottles are rinsed internally with a known small volume of sterile Ringer solution; plate counts from the rinse, incubated at two temperatures, give the average colony count per bottle, and inoculation into double strength MacConkey’s broth tests for coliform bacilli. Testing all bottles travelling abreast […]
SOP: Rinse Method for Bins and Large Utensils
GIFSQ — Global Institute for Food Safety & Quality Principle For bins and other large utensils that cannot be swabbed practically, the whole inner surface is washed with a known volume of sterile Ringer solution; the rinse then carries the surface flora, and plate counts made from it give the total count per container. Apparatus […]
SOP: Assessment of Surface Sanitation by the Swab Rinse Method
GIFSQ — Global Institute for Food Safety & Quality Principle The numbers of bacteria found on utensils, equipment and working surfaces show how hygienic a food factory is and how well its cleaning is working. In the swab rinse method, cotton wool swabs carry the bacteria from a definite area (or from a fixed number […]
SOP: Preparation of Culture Media and Reagents for Bacteriological Examination of Water
GIFSQ — Global Institute for Food Safety & Quality Principle Every bacteriological test of water depends on media that are prepared exactly as directed: the nutrient balance, pH, sterilization and storage of each medium determine whether the organisms sought will grow and be recognized. This SOP gives the preparation of all the culture media and […]
SOP: Determination of Faecal Coliform Count by the Membrane Filter Technique
GIFSQ — Global Institute for Food Safety & Quality Principle If the total coliform count is made by the membrane filter technique, the faecal coliform count may be made by the same procedure using an enriched lactose medium (M-FC medium) and incubating the dishes at 44.5 ± 0.2°C (the book prints “44.5 + 0.2° C”, […]
SOP: Determination of Coliform Count by the Membrane Filter Technique
GIFSQ — Global Institute for Food Safety & Quality Principle A measured volume of the sample is filtered through a thin bacteria-retaining membrane (the book prints “150 um”, carried as printed); the bacterial cells are trapped on the surface. The membrane is then transferred onto a thin absorbent pad saturated with a selective medium — […]
SOP: Determination of Faecal Streptococci in Water
GIFSQ — Global Institute for Food Safety & Quality Principle The faecal streptococci (enterococci, of which Streptococcus faecalis is typical) are distinguished by their relative heat resistance (they withstand 60°C for 30 min, while most streptococci are destroyed by 55°C for 15–20 min), their ability to grow in ordinary laboratory media in the presence of […]
SOP: Determination of Coliform Count in Water (Presumptive, Confirmed and Completed Tests)
GIFSQ — Global Institute for Food Safety & Quality Principle Escherichia coli is one of the few bacteria able to ferment lactose with the production of acid and gas. If acid and gas are produced in lactose broth inoculated with the water being tested, this is presumptive evidence of sewage pollution — but several non-intestinal […]
SOP: Determination of Plate Count in Water
GIFSQ — Global Institute for Food Safety & Quality Principle A measured amount of the water is mixed with a sterile, solidifiable culture medium (nutrient agar) and incubated for a fixed time so that the bacteria present grow into visible colonies, which are then counted. The plate count measures the general bacterial purity of the […]
SOP: Collection and Transport of Water Samples for Bacteriological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle The reliability of a bacteriological examination and the interpretation of its results depend largely on how the sample is taken: the sample must truly represent the supply and must be collected without extraneous contamination. The collected water is held cold and examined promptly so that […]
SOP: Determination of Motility of Bacteria by the Hanging Drop Method
GIFSQ — Global Institute for Food Safety & Quality Principle Whether a bacterium can move under its own power is observed directly in a hanging drop preparation: a small drop of a young broth culture is suspended from a coverslip over a hollow slide, sealed with vaseline against evaporation. Under the microscope, the observer watches […]
SOP: Spore Staining of Bacteria
GIFSQ — Global Institute for Food Safety & Quality Principle Certain bacteria form endospores (spores) within the cell; these spores are remarkably resistant to conditions that quickly kill vegetative cells. They resist the usual stains and appear as relatively transparent spots in the cell, and in old cultures the spore’s cell wall often breaks down, […]
SOP: Gram Staining of Bacteria
GIFSQ — Global Institute for Food Safety & Quality Principle The Gram staining technique differentiates bacteria into two groups on the basis of cell-wall behaviour: Gram-positive cells hold the blue primary dye through decolourization, while Gram-negative cells lose it and take up the red counterstain. The result is an aid, or tool, in classifying bacteria. […]
SOP: Negative Staining of Bacteria
GIFSQ — Global Institute for Food Safety & Quality Principle In negative staining the dye colours the background, not the cells: the organisms appear light against a dark field. Because the cells themselves are not stained, they are not distorted as in ordinary staining, so negative staining is a rapid method for studying the organisms […]
SOP: Monochrome Staining of Bacteria
GIFSQ — Global Institute for Food Safety & Quality Principle Certain dyes bind to bacterial cell walls and raise the contrast of the cells under the microscope. In monochrome (simple) staining a single dye is applied to a fixed smear, so the shape and size of the organisms — the morphology — can be observed […]
SOP: Counting of Bacteria by Total Count and Viable Count
GIFSQ — Global Institute for Food Safety & Quality Principle A total count and a viable count measure different things. The total count, made by direct microscopic counting in a Helber chamber, counts every organism visible — including dead cells and cells indistinguishable from other particulate matter. The viable count assumes each living organism gives […]
SOP: Preparation of Shake Tube Cultures
GIFSQ — Global Institute for Food Safety & Quality Principle When an inoculum is mixed into molten agar and allowed to set, the organisms are trapped at different depths in the column, where the oxygen supply differs. Where the colonies grow therefore reveals the oxygen requirement of the organism: obligate aerobes appear only at the […]
SOP: Inoculation of Bacteria by the Pour Plate Method
GIFSQ — Global Institute for Food Safety & Quality Principle In the pour plate method the sample is diluted in a series of steps, a measured volume of each dilution is mixed into molten agar, and the mixture is poured into a Petri dish. On setting, the organisms are distributed through and on the agar, […]
SOP: Preparation of Streak Plates for Bacterial Cultures
GIFSQ — Global Institute for Food Safety & Quality Principle A mixed culture cannot be studied directly: the organisms must be separated into discrete colonies, each grown from one cell or clump. Streaking spreads a small inoculum across a solid medium so thinly that individual cells are deposited apart; each pass across a new area […]
SOP: Preparation of Bacteriological Media
GIFSQ — Global Institute for Food Safety & Quality Principle A culture medium must supply the nutrients the organisms need, at the correct acidity, in a sterile container. The ingredients are therefore dissolved in a fixed order (agar last, since it needs heat to dissolve), the pH is adjusted to the required value and checked, […]
SOP: Sterilization of Glassware for Bacteriological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Glassware must be completely sterile before it touches a culture; any surviving organism would contaminate the work. Heat destroys the organisms: dry heat in a hot air oven for dry-wrapped items, steam under pressure in an autoclave for bottles, and direct flaming for inoculating wires, […]
SOP: Cleaning of Glassware for Bacteriological Examination
GIFSQ — Global Institute for Food Safety & Quality Principle Residues of soap, alkali, disinfectant or culture material on glassware can inhibit or kill the bacteria being examined. Glassware used for bacteriological work must therefore be chemically clean and neutral: washing removes the dirt, and a phenol-red autoclave test checks that new glassware is not […]
SOP: Descriptive Flavour Profile Test
GIFSQ — Global Institute for Food Safety & Quality Principle A specially trained panel expresses the sample characteristics in common terms, and the intensity of each characteristic is expressed on an agreed scale. The panel performs a detailed qualitative and quantitative analysis of the food. This descriptive method is used in new product development, product […]
SOP: Dilution Test
GIFSQ — Global Institute for Food Safety & Quality Principle Dilution tests establish the smallest amount of an unknown material, developed as a substitute for a standard product, that can be detected when it is mixed with the standard product — e.g., margarine in butter, dried whole milk in fresh milk, or synthetic orange flavour […]
SOP: Threshold Test
GIFSQ — Global Institute for Food Safety & Quality Principle Sensitivity tests measure the ability of an individual to smell, taste or feel specific characteristics in foods, beverages or pure substances. They are used frequently for selecting panelists for evaluation work in product research and development, and for establishing the intensity of sensory response to […]
SOP: Composite Scoring Test
GIFSQ — Global Institute for Food Safety & Quality Principle Specific characteristics of a product are rated separately on a defined rating scale that is weighted so that the most important characteristics account for a large part of the total score. The scores are compounded for each panelist to arrive at a composite score. The […]
SOP: Numerical Scoring Test
GIFSQ — Global Institute for Food Safety & Quality Principle One or more samples are presented to each panelist in random order or according to a statistical design, and the panelist evaluates each sample on a specific scale for a particular characteristic, indicating the rating of the sample. The panelists are trained to follow the […]
SOP: Hedonic Rating Test
GIFSQ — Global Institute for Food Safety & Quality Principle Hedonic rating measures pleasurable or unpleasurable experiences — the consumer acceptability of food products. From one to four samples are served to the panelist at one session (a larger number, 5–10, only if the samples are mild-flavoured or are rated for colour or texture only). […]
SOP: Multiple Sample Difference Test
GIFSQ — Global Institute for Food Safety & Quality Principle More than one test variable is evaluated per session, with reduced reliability compared with the two-sample test. Each panelist is served 3–6 samples depending on the number of test variables. One sample is a known standard; the panelist compares each coded sample with the known […]
SOP: Two-Sample Difference Test
GIFSQ — Global Institute for Food Safety & Quality Principle A variation of the paired comparison test that measures the amount of difference between a test sample and a standard. Each taster is served four pairs of samples; each pair consists of an identified reference and a coded test sample. In two pairs the test […]
SOP: Single Sample (Monadic) Test
GIFSQ — Global Institute for Food Safety & Quality Principle One sample at a time is presented to each panelist, who indicates the presence or absence and/or the intensity of a particular quality characteristic. The test is used for foods that have an after-taste or flavour carry-over which precludes testing a second sample at the […]
SOP: Ranking Test
GIFSQ — Global Institute for Food Safety & Quality Principle Several samples are compared on the basis of a single characteristic, and each panelist places all the samples in numerical order according to the intensity of that characteristic (laboratory analysis) or according to preference (consumer analysis). A control need not be identified. The ranking method […]
SOP: Triangle Test
GIFSQ — Global Institute for Food Safety & Quality Principle Three samples — two identical and one different — are presented simultaneously, all as unknowns, and the judge must identify the odd sample. The panelist must give an answer in every case, even when only guessing, so the chance probability is one-third. The test is […]
SOP: Duo-Trio Test
GIFSQ — Global Institute for Food Safety & Quality Principle Three samples — two identical and one different — are used to determine whether a perceptible difference exists between two products. The panelist first receives one of the identical pair as a known reference sample (R), then the other two samples successively in random order, […]
SOP: Determination of Weight-to-Length Ratio of French Beans
GIFSQ — Global Institute for Food Safety & Quality Principle In French (green) beans, the factors contributing to sensory tenderness, appearance and flavour change together as the bean matures; in the Burpee stringless variety, the weight-to-length (W/L) ratio has been found, on the basis of ten physico-chemical characteristics studied during growth, to be closely correlated […]
SOP: Maturity Grading of Peas and Lima Beans by Brine Density
GIFSQ — Global Institute for Food Safety & Quality Principle As peas and lima beans mature, their density increases; shelled peas are blanched and floated in brines of stated density, and the proportion sinking in each brine is counted. The United States Standards for grades of canned peas fix, for each grade, the maximum percentages […]
SOP: Determination of Sugar-Acid Ratio
GIFSQ — Global Institute for Food Safety & Quality Principle The sugar-acid ratio is an important criterion of quality from the standpoint of taste appeal, especially in juices. It is the ratio of the sugar value, determined with a refractometer, to the grams of acid content determined by titration. Apparatus required Refractometer Titration assembly for […]
SOP: Determination of Fibre Content of Green Beans by the Blending–Screening Method
GIFSQ — Global Institute for Food Safety & Quality Principle As green beans mature they become more fibrous, and the fibre contributes to the toughness of the product. In the simplified Kramer procedure the pods are blended with water, the fibrous material is washed free on a standard screen, dried and weighed; the weight of […]
SOP: Determination of Succulence Using a Succulometer
GIFSQ — Global Institute for Food Safety & Quality Principle Succulence or juiciness is associated with the moisture content of the product. In the succulometer, a weighed charge of the product is pressed in a cylindrical cell under a fixed pressure for a fixed time, and the volume of juice expressed is measured; the volume […]
SOP: Measurement of Texture Using the Instron Universal Testing Machine
GIFSQ — Global Institute for Food Safety & Quality Principle The Instron universal testing machine drives a moving crosshead vertically at selected speeds (0.05 to 50 cm/min) while a strain-gauge load system records the force; the recorder chart and the crosshead are synchronously driven, so the trace is a force-distance curve from which firmness, toughness, […]
SOP: Texture Profile Analysis Using the General Foods Texturometer
GIFSQ — Global Institute for Food Safety & Quality Principle The General Foods Texturometer imitates mastication: an articulator drives a plunger up and down on the sample for two successive cycles (two “bites”), and the force-time curve so obtained yields the texture profile parameters — hardness, cohesiveness, elasticity (springiness), adhesiveness, fracturability (brittleness), gumminess and chewiness […]
SOP: Determination of Maturity of French Beans by Shear Test
GIFSQ — Global Institute for Food Safety & Quality Principle As French (green) beans mature they become fibrous and the force required to shear them increases. Using a single shear blade (similar to the Warner-Bratzler shear blade), the force required to shear beans placed edgewise and flat is measured; in tender beans the edgewise force […]
SOP: Determination of Maturity of Peas Using a Tenderometer
GIFSQ — Global Institute for Food Safety & Quality Principle As peas mature they become tougher and offer more resistance to cutting. In the texturometer for peas, a grid of blades is rotated at a constant speed through a second grid of peas so that the force on the second grid is counter-balanced by a […]
SOP: Determination of Fruit Firmness Using a Hand Pressure Tester
GIFSQ — Global Institute for Food Safety & Quality Principle The Magness-Taylor pressure tester measures the maximum force required to push a cylindrical metal probe into the flesh of a fruit to a given depth; the force recorded indicates the firmness of the fruit and is used to determine softening during maturity and ripening. The […]
SOP: Determination of Viscosity Using the Stormer Viscometer
GIFSQ — Global Institute for Food Safety & Quality Principle The Stormer viscometer measures consistency or viscosity by the time required for a rotor, driven by a falling weight, to make 100 revolutions in the sample. The number of seconds for 100 revolutions, measured against the time for the same number of revolutions in a […]
SOP: Determination of Consistency Using the Adams Consistometer
GIFSQ — Global Institute for Food Safety & Quality Principle The Adams consistometer overcomes the limitations of the Bostwick consistometer for cream style corn (small capacity, arc-shaped flow front, flow in one direction only) by measuring the unrestrained flow of a larger mass of sample in all directions over a disc engraved with concentric circles. […]
SOP: Determination of Consistency by the Efflux-Tube Viscometer
GIFSQ — Global Institute for Food Safety & Quality Principle Efflux-tube viscometers measure the time necessary for a fixed quantity of fluid to pass through an orifice or capillary under standard pressure. In the specially designed efflux-tube viscometer used for tomato puree, the sample is drawn up the tube by vacuum and then allowed to […]
SOP: Determination of Consistency Using the Bostwick Consistometer
GIFSQ — Global Institute for Food Safety & Quality Principle The Bostwick consistometer measures the consistency of viscous foods such as tomato ketchup and sauce on the theory that the length of flow of the released product along a channel is proportional to its consistency. A portion of the sample is held behind a triggered […]
SOP: Determination of Consistency Constants Using a Brookfield Viscometer
GIFSQ — Global Institute for Food Safety & Quality Principle The Brookfield viscometer measures the torque on a rotating spindle (bob) immersed in the product; from the torque–speed relationship the fundamental consistency constants of a non-Newtonian product are obtained: the flow behaviour index (n), the consistency coefficient (K) and, where present, the yield stress (C). […]
SOP: Determination of Consistency Constants Using a Tube Viscometer
GIFSQ — Global Institute for Food Safety & Quality Principle Fruit purees and juices are non-Newtonian fluids: their resistance to flow changes with the rate of shear, so a single viscosity figure does not describe them. In a tube viscometer, the product is forced through a capillary tube under measured pressure and the rate of […]
SOP: Measurement of Colour of Transparent Products by Transmittance
GIFSQ — Global Institute for Food Safety & Quality Principle The methods for measuring colour by reflectance locate the colour of any food in colour space by determining the three attributes of colour. For products which are transparent — like lime juice cordial and clarified apple, guava or grape juice — or for a product […]
SOP: Measurement of Colour with the Photovolt Reflectance Meter
GIFSQ — Global Institute for Food Safety & Quality Principle The Photovolt reflectance meter is a photoelectric tricolorimeter that makes use of three tristimulus filters — amber, green and blue. Evaluation of the colour of a sample involves three measurements, one with each filter, and the trichromatic coefficients X, Y and Z are computed from […]
SOP: Measurement of Colour and Colour Difference with the Hunter Colour Meter
GIFSQ — Global Institute for Food Safety & Quality Principle Photoelectric tricolorimeters make use of three filters which have spectral sensitivity curves similar to the spectral distribution curves of the CIE reference stimuli X, Y and Z. Evaluation of the colour of a sample involves three measurements using each filter. The Hunter colour and colour-difference […]
SOP: Determination of Tristimulus Values by the Selected Ordinate Method
GIFSQ — Global Institute for Food Safety & Quality Principle Reduction of spectrophotometric data to the tristimulus values X, Y and Z is based on Grassmann’s laws. In the weighted ordinate method, the spectrum wavelengths are chosen at uniform intervals. In the selected ordinate method, instead, the intervals of spectrum selected correspond to uniform increments […]
SOP: Determination of Tristimulus Values by the Weighted Ordinate Method
GIFSQ — Global Institute for Food Safety & Quality Principle A spectrophotometric curve relating wavelength and intensity through the visible part of the spectrum (approximately 380–770 nm) gives a complete physical specification of colour and makes it possible to calculate the CIE tristimulus values X, Y and Z. Reduction of spectrophotometric data to the tristimulus […]
SOP: Measurement of Colour with the Lovibond Tintometer
GIFSQ — Global Institute for Food Safety & Quality Principle The Lovibond tintometer is a subtractive colorimeter based on direct observation of an illuminated sample through a viewing tube. The instrument is provided with sets of red, yellow and blue glass slides to be used as permanent standards. The slides form an evenly graded series […]
SOP: Measurement of Colour by Disc Colorimetry
GIFSQ — Global Institute for Food Safety & Quality Principle Disc colorimetry is an additive system based on the use of coloured discs. The discs have radial slits so that a number of them may be slipped together with varying portions of each showing; the discs are spun on a spindle at about 2,700 rpm […]
SOP: Colour Matching by the Maerz and Paul Colour Dictionary Method
GIFSQ — Global Institute for Food Safety & Quality Principle In the visual matching of the colour of food against standard colours, the sample is compared directly with printed colour standards. The colour dictionary of Maerz and Paul is the most commonly used; it consists of 56 charts in which seven main groups of hues […]
SOP: Selection of Filters for Colorimetric Measurements
GIFSQ — Global Institute for Food Safety & Quality Principle Optical filters are used in colorimeters (absorptiometers) for isolating a desired spectral region. They consist of coloured glass or coloured gelatin coated on glass and possess the property of selectively transmitting light from a specified region of the spectrum, the other regions being absorbed. The […]
SOP: Determination of Shelf-life of Packaged Foods by the Half-Value Period Method
GIFSQ — Global Institute for Food Safety & Quality Principle The shelf-life of a packaged food depends on (i) the reactivity of the food with deteriorating influences and (ii) the capacity of the package to protect the food from these influences. Next to microorganisms, oxygen is the most destructive agent; next in importance is the […]
SOP: Determination of Equilibrium Relative Humidity by the Graphical Interpolation Method
GIFSQ — Global Institute for Food Safety & Quality Principle The graphical interpolation method is based on the principle that the rate of gain or loss of moisture of a product, at any given initial moisture content and atmospheric relative humidity, increases with increasing difference between the atmospheric and the product vapour pressures. The duration […]
SOP: Determination of Equilibrium Relative Humidity by Wink’s Weight Equilibrium Method
GIFSQ — Global Institute for Food Safety & Quality Principle A product is in equilibrium with its environment when the rate of moisture loss from the product to the surrounding atmosphere equals the rate of moisture gained from the atmosphere. The relative humidity at which the substance will neither gain nor lose moisture under given […]
SOP: Determination of Bacterial Permeability of Plastic Films
GIFSQ — Global Institute for Food Safety & Quality Principle Pouches made of the plastic films under test are filled with a suitable bacterial growth medium, sealed under atmospheric pressure, and immersed in a liquid bath that is highly contaminated with bacteria. If the medium in the pouches remains sterile for a time equivalent to […]
SOP: Determination of Grease Resistance by Transudation Time
GIFSQ — Global Institute for Food Safety & Quality Principle Grease resistance of a packaging material is compared by the transudation time: coloured turpentine is applied to sand spread over the test specimen, and the elapsed time in seconds between the addition of the turpentine and the appearance of the first definite red stain on […]
SOP: Determination of Tear Resistance (Elmendorf Test)
GIFSQ — Global Institute for Food Safety & Quality Principle Tear strength, reported in grams, is the force necessary to continue tearing a sample after a nick has been made. In the Elmendorf tear tester, a sample is clamped to a pendulum and nicked; on release, the pendulum tears the specimen, and the scale registers […]
SOP: Determination of Bursting Strength (Mullen Test)
GIFSQ — Global Institute for Food Safety & Quality Principle Bursting strength is the hydrostatic pressure required to rupture the material: pressure is applied at an increasing rate through a rubber diaphragm to a circular area 1.2 inch in diameter. The material under test is initially flat and held rigidly at the circumference but free […]
SOP: Determination of Tensile Strength and Elongation of Packaging Materials
GIFSQ — Global Institute for Food Safety & Quality Principle Tensile strength is a fundamental property indicative of the serviceability of a packaging material: it determines the resistance to rupture when the material is subjected to a pulling force. Elongation, measured on the same machine, is the extent to which a material will stretch before […]
SOP: Determination of Gas Transmission Rate of Films
GIFSQ — Global Institute for Food Safety & Quality Principle The test film is clamped to a gas transmission cell; test gas is admitted to one side of the specimen while the other side is evacuated. The gas permeates through the film into the evacuated chamber over a measured length of time, and the gas […]
SOP: Determination of Water Vapour Permeability by the Cycle Method
GIFSQ — Global Institute for Food Safety & Quality Principle The cycle method tests the water vapour permeability of finished packages subjected to extremes of temperature and relative humidity when closed and sealed in the conventional manner. It is intended for shelf-size packages that are shipped in outside containers. The sealed package is cycled between […]
SOP: Determination of Water Vapour Permeability of Packages by the Package Method
GIFSQ — Global Institute for Food Safety & Quality Principle The water vapour permeability of a finished package is determined as the rate at which water is transmitted into the sealed package from the test atmosphere (normally 90 ± 2% RH at 37.8 ± 1°C) surrounding it, while a desiccant or the product itself is […]
SOP: Determination of Water Vapour Transmission Rate by the Dish Method
GIFSQ — Global Institute for Food Safety & Quality Principle The water vapour transmission rate (WVTR) of a packaging material is measured by the dish method: an open dish filled with desiccant is tightly covered with the test specimen and exposed to a controlled temperature and humidity. The desiccant gains weight as water vapour permeates […]
SOP: Conditioning of Paper and Paper Products for Testing
GIFSQ — Global Institute for Food Safety & Quality Principle Paper and paper products change their moisture content with the surrounding atmosphere, and their measured strength and permeability values depend on that moisture content. Test results are therefore only comparable when specimens are brought to a standard conditioned state before testing: a circulating atmosphere held […]
SOP: Dimensional Checking of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle Dimensional checking ensures that the bottle will perform satisfactorily during filling, packing and handling. The bottle height is measured with vernier instruments and the diameter is checked with ring gauges against maximum and minimum limits. Deviation often occurs in local areas of the bottle surface […]
SOP: Measurement of Verticality of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle In a cylindrical bottle, the centre of the finish is intended to lie in the vertical plane through the joining faces of the body mould, vertically above the centre of the base. The horizontal distance by which the finish departs from this position is the […]
SOP: Determination of Alkalinity of Glass by the Crushed Glass Method
GIFSQ — Global Institute for Food Safety & Quality Principle The quality of the glass itself is determined using powdered glass prepared from the bottles. Alkalinity extracted from the powdered glass into water is titrated with 0.01 N HCl using methyl red indicator. Two procedures are given: a reflux extraction (Procedure A) and a more […]
SOP: Determination of Alkalinity of Glass Bottles Using Whole Containers
GIFSQ — Global Institute for Food Safety & Quality Principle Glass is attacked by water, and the attack accelerates when repeated high-temperature sterilization (100–120 °C) of filled bottles is carried out. Alkali extracted from the glass changes the colour of methyl red indicator solution. In the whole-container test, the bottle is filled with acidified methyl […]
SOP: Test for Internal Pressure Resistance of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle The resistance of a glass container to internal pressure is tested by filling the bottle with water and applying pressure with a pump, a direct ram, or in a hydrostatic pressure tester. The pressure resistance is proportional to the wall thickness and inversely proportional to […]
SOP: Tests for Impact Breakage Resistance of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle Glass containers break by active impact or by a series of small impacts. The resistance of the bottle to impact is tested either by dropping it from progressively greater heights onto a rigid surface or by striking it with a rigid pendulum whose fall height […]
SOP: Test for Thermal Shock Resistance of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle Thermal shock resistance is measured as the difference between the upper temperature (T₁) of the hot bath in which the containers are heated and the lower temperature (T₂) of the cold water bath into which they are transferred. The containers are examined for cracks or […]
SOP: Determination of Capacity of Glass Containers
GIFSQ — Global Institute for Food Safety & Quality Principle The capacity of a glass bottle is defined either as the brimful capacity or as the capacity to a stated filling height. A bottle is brimful when, standing on a level surface, it is filled with water until the centre of the water surface is […]
SOP: Examination of Double Seam
GIFSQ — Global Institute for Food Safety & Quality Principle A sound end seam rests on two things: the two hooks interlocking cleanly during seaming, and a thin film of lining compound sealing them. A poor seam can let air leak out or cooling water leak in — and with it, spoilage organisms. The seam […]
SOP: Performance Test for Tinplate Containers by Test Packs
GIFSQ — Global Institute for Food Safety & Quality Principle Lab tests on plate and lacquer are only screening. The real verdict on acid and sulphur resistance comes from packed food: the candidate plate is canned up alongside a plate of known good performance and the two are compared over storage. A plate passes if […]
SOP: Determination of Continuity of Lacquer Film
GIFSQ — Global Institute for Food Safety & Quality Principle A dip in copper-sulphate–hydrochloric acid solution makes pinholes visible — the solution attacks the bare tinplate showing through. The simple dip suits flat panels for checking application faults, and stamped parts like can ends. Reagents a. Test solution: combine water, copper sulphate and concentrated HCl […]
SOP: Determination of Resistance of Lacquer to Sulphur Staining
GIFSQ — Global Institute for Food Safety & Quality Principle Resistance of lacquer to stains caused by sulphur-containing foods during processing is tested by packing sulphur-containing foods in lacquered cans or with test panels in Kilner jars, processing as specified, and examining for adhesion and staining. Procedure Prepare test panels and place in Kilner jars […]
SOP: Determination of Resistance of Lacquer to Acid
GIFSQ — Global Institute for Food Safety & Quality Principle A lacquered tinplate panel goes into 5% citric acid in a Kilner jar, is heat-processed, and is checked for softening, blistering and breaks in the film. An inside-lacquered open-top can filled with the acid gets the same treatment. Reagents a. Citric acid solution 5% (w/v) […]
SOP: Evaluation of Lacquer Taints
GIFSQ — Global Institute for Food Safety & Quality Principle Whether a lacquer taints food is tested with water or with citrus cordials and fruit or vegetable juices. Packed lacquered cans — or test panels in Kilner jars — go into storage, then come out for a flavour check. Apparatus required Kilner jars; autoclave; lacquered […]
SOP: Lacquer Adhesion Test (Scotch Tape Test)
GIFSQ — Global Institute for Food Safety & Quality Principle The truest adhesion check is to stamp can ends from the lacquered sheet and look at them. In the laboratory the scotch-tape method stands in: the lacquer is scratched with a fine needle, tape is pressed on, and ripped off. It reliably catches poor adhesion, […]
SOP: Quantitative Determination of Sulphide Stain in Canned Foods
GIFSQ — Global Institute for Food Safety & Quality Principle Sulphide staining hits canned foods rich in sulphur compounds — vegetables and meats — and can follow residual sulphur dioxide. High-temperature processing frees the sulphur as volatile sulphides that react with tin or exposed iron to discolour the metal. Here the stain is driven off […]
SOP: Determination of Tin Crystal Size by Acid Etching
GIFSQ — Global Institute for Food Safety & Quality Principle How a tin coating’s grain size sits relates to how it corrodes in some media — grain coarser than No. 9 (ASTM) is judged satisfactory. Grain is seen either under polarized light on the untouched surface or after a simple acid etch; the etching bath […]
SOP: Iron Solution Test for Tinplate (Iron Solution Value)
GIFSQ — Global Institute for Food Safety & Quality Principle Discontinuities let the steel corrode in a bath where the tin’s slightly anodic behaviour partly protects it — 1.09 N sulphuric acid spiked with hydrogen peroxide and ammonium thiocyanate. A cleaned plate sits in that bath; afterwards the dissolved iron is measured colorimetrically. The micrograms […]
SOP: Pickle Lag Test for Corrosion Resistance of Tinplate
GIFSQ — Global Institute for Food Safety & Quality Principle A piece of steel base or detinned plate goes into 6 N hydrochloric acid at 90°C, and the time until iron starts dissolving — or hydrogen starts evolving — at a steady rate is clocked. That opening stretch of sluggish attack is the induction (pickle […]
SOP: Sulphide Stain Test for Tinplate
GIFSQ — Global Institute for Food Safety & Quality Principle How tinplate resists staining by sulphur-rich foods depends partly on the food and partly on the oxide films the plate carries. Natural foods vary too much for a standard test, so chemical stand-ins are used — the one below has been shown to track the […]