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Home / Resources / Tools Hub / Package Leak Test Log

Package Leak Test Log

Interactive Tool Free Resource

GIFSQ Tools · Module 10 — Packaging & Shelf-Life · Tool 188 of 500

Log a bubble leak-test run (ASTM F2096) and get the pass rate, leak rate and the verdict against your acceptance limit — results can be saved on this device.

Try sample values — fills the form with the worked example below.

Saved on this device only.

DateTestedLeakedLeak rate
No saved results yet.
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Packs passed
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Pass rate (%)
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Leak rate (%)
Equation: Pass rate (%) = (tested − leaked) ÷ tested × 100. Leak rate (%) = leaked ÷ tested × 100. The run passes when the leak rate is at or below the acceptance limit.
Method: Bubble emission leak testing per ASTM F2096 (detecting gross leaks in packaging by internal pressurization, bubble test). Packs are pressurised under water and watched for a steady stream of bubbles.
Assumptions: every pack in the run was tested the same way, at the same pressure and hold time; a leak is a steady bubble stream, not a single stray bubble.
Limitations: the bubble test finds gross leaks only — it cannot prove a pack is sterile or find pinholes below its detection limit; dye-penetration or vacuum-decay tests cover smaller defects.
Rounding: rates to 2 decimal places; counts are whole packs; intermediates unrounded.
This is a calculation aid, not a laboratory report — confirm against your accredited method before citing a value.
Worked example: 50 packs tested, 2 leaked: pass rate = 48 ÷ 50 × 100 = 96.00%; leak rate = 4.00%, which passes a 5% acceptance limit.

Enter values above to see results.

Saved on this device only — entries stay in this browser and are never sent anywhere. Use the Clear button to remove them. Tool 188 of 500 — GIFSQ